Because we live in the boonies, actually 8.3 miles due south of the boonies, we’re big fans of online shopping for the holidays. We first started shopping online several years ago, thanks to the Tessie gifts. Tessie gifts? Well, as our plane is a member of the family, she “buys” gifts for all her human family—as well as for her mechanics, the airport manager, and some flying friends. And as aviation-themed gifts aren’t readily available in the boonies, or even in the larger North Boonie farther up Highway 84, all of these presents are bought online. (Airplanes, their heads always in the clouds, apparently always give aviation-themed gifts.)
This year, as more and more things are available online, we probably did 80%, or more, of all of our holiday shopping online, and this led to a unique problem: Lots of boxes were showing up at our door. Why was this a problem? Because it wasn’t always clear who should open any given box to avoid spoiling a well thought out surprise.
Is this the bow tie I ordered for Rio? Is it something Debbie ordered for me? Or is it just the coffee we ordered for the Keurig?
Shortly before Christmas, we got a box from Rural Route Brick. It was addressed to me, but anything bought by any family member on eBay, Etsy, or Amazon ships to my name by default, so whom a package is addressed to isn’t necessarily who should open it. I racked my brain and couldn’t recall ordering anything from such a company. Maybe Debbie ordered some sort of tile or paver with our family name on it or something. The box was largish and flat, neither light nor heavy. Mystified, I left it on the bed for Deb to “safety check.”
When she got home, she reported she also didn’t recall ordering anything from Rural Route Brick, but as she’s more of the last minute shopper than I am, and I was pretty sure that I had accounted for all I had ordered, I had her open the box out of my eyesight.
Opening the box didn’t solve the mystery. Inside, there were two white plastic padded envelopes. Debs brought them to me in the library where I was writing a pitch to Flight Training Magazine on when not to file a flight plan. Each envelope had a large round Rural Route Brick sticker, and a smaller Race 53 gumball.
She handed me one of the envelopes, and as it passed into my hands I heard the unmistakable sound of Lego bricks clinking against each other.
Suddenly I broke from the clouds and had the runway in sight.
Lego Tessie had finally arrived.
Now, if you were a fan of my two-year Air Racing from the Cockpit series in GA News, you probably know a Race 53 fan made a Tessie Lego model, as they ran a photo of it at the end of the 2106 season. Here, for the first time, is the whole story behind that model:
Waaaaay back in December of 2015, an article appeared in Coupe Capers (the Ercoupe Owners Club monthly newsletter) about a Lego and Ercoupe enthusiast named Joey Abbott. He had created an Ercoupe model out of Lego bricks and had submitted it to the Lego Ideas website. Apparently anyone can submit a design to the site, and if it gets 10,000 votes from the public, Lego will consider it for production as an official set. Naturally I voted for the Lego Ercoupe the same day I read about it. Then I wrote the designer and told him how cool I thought it was. I also asked if I could buy one from him.
That was a no-go, as the Lego rules don’t allow designers to sell models under consideration, but Joey and I stayed in touch anyway. Sadly, his original design didn’t get the votes it needed in the time window allowed, but that put his design on the open market and we were able to strike a deal.
The design as featured on Lego Ideas was a handsome grey-body yellow-wing affair, but in the ensuing time Joey had become a Plane Tales fan and he sent me a rotatable 3-D computerized version of his original model in Tessie livery. It blew my mind.
And I didn’t get any work done for the next two weeks ‘cause I was too busy playing with the computer model.
In no time I decided I needed two: One for home, one for hangar.
Anyway, the project dragged on for what seemed like forever, but that’s only because I didn’t really understand what went in to it. More on that in a bit. Occasionally I’d get an email from Joey with a question, and occasionally I’d email him to see if he was still alive. At one point, he sent me an image of the prototype being held in someone’s hands. It was huge! I knew the model was an exact 1:19 scale, but I had no real sense of how darn large that it really made it. For some reason, looking at the computer images and the photos of the models, I had envisioned it much smaller.
His original prototype Ercoupe model was constructed in “Lego camo,” a mishmash of crazy Lego colors where shape alone rules the day. Once this camo prototype was built, he transferred the design into an online Lego CAD program, where colors can be adjusted to match the myriad of Lego brick colors that are available for each brick.
Then the hard part begins: Sourcing the individual bricks via Bricklink, which is sort of an eBay for Lego bricks. Who knew there was an entire Lego subculture? The bricks for my pair of Tessies came from Holland, Germany, Czechoslovakia, and the UK. Designing the instructions was another challenge, apparently, and took nearly as long as getting the parts.
I’ve actually short-changed the process somewhat, but Joey lays out the whole operation on his excellent website here, and it’s well worth the read. But not until you’ve finished this Plane Tale!
Anyway, the two envelopes of bricks arrived on Christmas Eve Eve Eve. And on Christmas Eve Eve, Rio and I set to work to build the first one. We used to build a lot of Lego together when he was younger, but he seems to have largely lost interest in the fascinating but vexing brick creations. But having a Lego model of his airplane was another matter altogether.
Sitting at the kitchen table, we slit open the first envelope and out poured numbered sacks of Lego bricks. A strange mix of emotions swept over me, part memories of joyful years gone by, and part PTSD. (Lego is often harder than it appears.)
Also in the envelope was a beautifully bound instruction manual. All 54 pages of it, detailing 104 steps to turn the 335 Lego pieces into our airplane.
Figuring out how to create the construction manual apparently gave Joey a bit of a headache. Traditional Lego instructions are part architectural drawing, part hieroglyph. Joey’s solution was to photograph each construction step with the bricks for the next step in each picture, and then lay them out two to a page in the construction manual. It worked just like the “real” thing, meaning that at least three times we had to go back, disassemble, fix a mistake we made, and then move forward.
It was a blast.
Rio was the assembly master; my job was that of parts gofer. As in production Lego kits of any complexity, one of the big challenges is telling the difference between similar pieces, especially the long flat types. I had to use a pencil to count how many nubs long some of the pieces were to tell the difference between a grey flat that had two rows of eight numbs vs. the ones that had ten rows of nubs. Or twelve.
As we went along the pile of bricks on the table began to get smaller…
And the model started looking more and more like Tessie…
Then it happened. I couldn’t find the bricks for the next step. We searched through the piles and sacks. No joy. Now what?
I figured that as Joey had packaged up the two plane kits at the same time, maybe two identical sacks of parts got put in one envelope. I went to fetch the second kit. In the meantime, Rio had the presence of mind to check the first envelope again, and sure enough there was a bag of parts that remained behind when we emptied out the package onto the kitchen table.
Just to make sure we now had them all, I reached all the way to the bottom of the envelope and found yet another packet of parts. It was small. Drawing it out I saw it had all the parts of a Lego Minifigure. A pilot. A pilot with a beard, gray hair, blue hat, and a headset. He also had a gold trophy.
Holy cow! I had been turned into a Lego Minifigure! It was a complete and total surprise. And a wonderful one.
As the model took shape, my mind was repeatedly blown by Joey’s attention to detail. The model had Tessie’s URL nose art. The side had her N-number. Her belly her beacon. A tiny sticker attached to the front strut touted our World Speed Record, the exact same text that appears on Tess’s front wheel pant.
There was a complete instrument panel, dual yokes, and even her center-mounted throttle.
It took us most of the afternoon to complete the Lego Tessie, but it was one of the best afternoons ever, and absolutely the best Christmas Eve Eve of all time. But in the end, when we were finished, just like with every production Lego kit we ever made, there was one brick left over.
Awe, hell. We messed up somewhere. We briefly debated just dropping the wayward brick on the floor and forgetting about it, but decided that given all the effort that went in to creating the model that would be just… wrong. Back we flipped though the manual, until we figured out where the part went. We disassembled several steps, put in the wayward brick, and as the sun set, re-assembled Lego Tessie.
Then we broke out the eggnog and sat admiring our (and mostly Joey’s) handiwork. I’ve always been amazed at the objects that can be made by Lego, but building a Lego model of something I know and love so well in real life was an amazing experience, beyond a doubt my best non-flying aviation adventure of all time. Plus, when something breaks down on this Tessie, it will be an easy fix, just snapping the bricks back together!
Thanks, Joey, for the very very merry Christmas. Oh, and Tessie told me to tell you that she gives her official seal of approval to her very own “mini-me.”
Joey tells me he’s happy to sell Tessie Lego models to any other Race 53, Plane Tales, or Ercoupe fans. You can contact Joey firstname.lastname@example.org
More about Joey:
Joey’s online bio reads, “Joey is an avid LEGO fan who designs and builds custom LEGO models to scale and he produces LEGO stop-motion animation videos. Joey is also a fan of vintage and modern airplanes, which are a favorite of his to design in LEGO. When he is not “LEGOing” on a project, you’ll find Joey on a local hiking trail with his family, reading a good book, or most likely, having a snack.”
Be sure to check out his impressive Messerschmitt BF 109. He even nailed the funky landing gear and the model’s gear is retractable… just like the real thing! And if you like your Lego on the large side, his B-25 Mitchell bomber used an estimated 1,700 Lego pieces and weighs in at four pounds!!!