Meet Warbler

You would think she would have known better. After all, she’s had a front row seat to one airplane “disaster” after another. But noooooooooo. Despite all the best advice to the contrary, Lisa did it anyway. Yep, she went out a bought herself an Ercoupe.

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I blame myself. First, I showed her how much fun you can have in an Ercoupe. Then I accidently told her about one that was for sale nearby. I actually tried to dissuade her to atone for those sins, as did Rio who not so subtlety demanded, “Are you crazy?!” But, well, as anyone who’s ever flown an airplane knows: Airplanes are sirens, and sometimes it’s impossible to not answer their call.

To her credit, while it might have been an impulsive purchase, she didn’t make an impulse purchase. She test flew. She had our mechanic check all the logs, airworthiness directives, and service bulletins. She got the FAA history on the plane and reviewed hundreds of scanned documents (her new-to-her plane is one of the ones that was actually sold at Macy’s!) and then she paid our lead mechanic to travel all the way across the state to do an onsite inspection. The whole process took nearly three months. Last week the entire family drove down to the southern tip of the state where she paid the previous owner and got the keys. The next day, she and I ferried her new plane, named Warbler as he’s a small bird with a Warbird paint scheme, home to his new nest right next to Tessie’s.

Yep. I now have a hangar neighbor at SXU and I’ll have competition for the title of President of the Airport User’s Association (previously, I had the only airplane based there).

Now as anyone who has a passing familiarity with Ercoupes knows, they could be better known as Frankencoupes. Most are now in their early 70s, and have had dozens of owners over the years. In fact, in doing research for my Eternal Airplane book, I recently learned that my Tessie was quite the little tramp in her youth, having gone through 24 owners up till now. And each owner of each Ercoupe made little changes on their watches over the decades, so that now I doubt that there are two Coupes that are alike, and none look like they did the day they left their factory. In point of fact, one of the fun things about the Ercoupe Owners Club fly-ins is comparing the planes to each other. But now that there’s a second Ercoupe in the “family,” as it were, I’m finding more and more differences between the two every time I’m at the airport.

For Coupe fans, here’s a quick rundown on Warbler: He has a C-85 engine, fabric wings, a single fork nose wheel, Goodyear brakes, a floor-mounted handbrake with no foot pedal, the flat windshield but enlarged back windows, the large luggage compartment, and the three-piece canopy. Like any proper Ercoupe, there are no rudder pedals. He has the early Mooney-style wood and burnished metal yokes and a nutin’ but the basics panel: Airspeed indicator, vertical speed indicator, altimeter, compass, and three engine instruments. The entire airplane has only two switches, one in the back that’s the master, and one on the panel for the nav lights. The radio is a handheld verco’d to the panel.

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Flying home in Warbler’s right-hand seat, I couldn’t shake the feeling that I was in a 1956 Ford Pickup truck, which insulted Lisa. “He’s more like a Jeep,” she insisted. But neither trucks nor jeeps fly, and Warbler flies. And very well at that. It was a fun and easy flight, but odd in a way too. So much the same, yet so different. I kept looking for things on the panel that aren’t there, Tess being a bit more instrument heavy.

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Warbler’s in remarkably good shape, better by far than Tess was when we got her. And being simple, there’s hopefully less to go wrong—although we did have an interesting fuel misadventure after taking delivery, but that’s a Plane Tale for another day. Meanwhile, I’ve got my fingers crossed that my wing woman Lisa has many happy years of airplane ownership, and fingers cross that those many happy years of ownership don’t include sending her mechanics’ kids to Harvard at her expense.

And for myself, I confess that I’m looking forward to two-plane adventures in the future and I suspect that we’ll have many Planes Tales to tell in the coming years.

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Something we could agree on

It was colder than forecast. You can’t trust weatherman and psychics. The easy-remove blue painter’s tape did not want to come off the propeller, and I was feeling some… stress.

“Relax, Dad,” said Rio, “if worst comes to worst, we know how to remove paint.”

I don’t want to remove the paint. I want it to look perfect the first time. I don’t think that’s too much to ask.

Earlier that afternoon, we’d come to the hangar to deal with some electrical connection issues on the new engine monitor. I sat on a stool with my head under the cowl, my iPhone on speaker, while tech support guided me through the process of checking the wire connections. That actually worked out OK, partly thanks to the fact that we had earlier watched a YouTube video on how to use the hand-held electrical tester that we’ve owned for years and never used.

It was one of those things I bought because an airplane owner is supposed to have one.

The electrical gremlins subdued for the moment, the sun was getting low in the sky, and we had to zip our jackets up. We probably should have called it a day, but I was too excited about our race propeller to have the sense to wait for a warmer day to finish the job. As far as I was concerned, now that the work was done, it was time for some fun.

Fun being painting the black checks onto last week’s white prop tips to finish our new race prop look. Before Rio changed his mind.

I used a seamstress-style cloth measuring tape to mark the centerline of the prop, then drew a thin pencil line from the tipity-tip of the blade to the end of the white paint I applied last week. Next, I carefully lined up the first of the blue painter’s tape squares, making sure its edges lined up exactly with the edge of the white paint and the pencil line, then smoothing it firmly along its edges and lightly in the middle. I need it tight on the edges so the paint lines will be sharp and clean, but light enough that it won’t pull part of the white paint off when I remove it, which would cause me a great deal of pain and stress.

The square didn’t quite reach to the edge, so I added a second piece to extend it a sixteenth of an inch or more.

Then I applied three more squares, bending the tape around the edges of the propeller blade as I worked my way up toward the tip. Then I repeated the process on the other end of the prop. The tape masks off four squares of the white paint. When I hit the prop tips with Rust-Oleum outdoor enamel matte black spray paint, the exposed white squares will be painted black. When I remove the tape, revealing the protected white squares beneath, I’ll have my very own Barnstormer Propeller. At least that’s the plan. And it won’t be an authentic reproduction. Or, well, maybe it will be.

Anyway, just looking at the checkerboard pattern created by the tape, I was optimistic the final product would look good.

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While Rio and Lisa started covering the canopy with cleaning rags to protect the glass from errant spray paint, I added a few more strips of blue tape to the prop to protect the main blade from over-spray.

We buttoned up the hangar. Lisa held a large piece of cardboard behind the prop to catch the overspray and Rio held a shop light.

Remembering the running paint issue from last week, I tried to go lightly. But the damn black paint is a different beast from the white paint. The can spat the paint out in large droplets, leaving a splattered look. I tried patting them flat with a paper towel, but that created a rough look. We had to wipe some of the squares off and start again.

Then the sun set.

And the mercury dropped.

The paint dried slowly between applications.

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I had thought two light coats would do, as the paint is so much darker than the white, but it took three. Our feet getting cold, we retreated to the terminal building while we waited for the final coat to set enough that I could remove the tape.

But when we returned, working by the headlights of my hot rod, the easy-remove blue painter’s tape did not want to come off the propellor, and I was feeling some… stress.

“Relax, Dad,” said Rio, “if worst comes to worst, we know how to remove paint.”

I don’t want to remove the paint. I want it to look perfect the first time. I don’t think that’s too much to ask. I picked at the tape from the back of the blade, finally freeing a corner. Holding it between two fingers, I began to pull, stretching the tape as I went.

Slowly, stubbornly, the first three pieces came off, revealing magically sharp lines between my white and black checkers. Then it happened.

One of the squares took a large chunk of white paint off with it. My hopes for a beautiful Barnstormer Propeller crashed and burned.

But it was the only one that gave me trouble. The rest came out perfect:

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So I’ve got one touch up for another day, but I went home more happy than upset. The next day I had to fly to Santa Fe. In the daylight, on the tarmac, the final effect blew my mind:

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And later than night as Rio and I disagreed on paint schemes, he told me, “Well, Dad, at least we agreed on the propeller.”

Something we can agree on

Sporty’s Pilot Shop has been around as long as I can recall. As a student pilot in the early 1980s I can remember taking a break from my studies of aviation weather, cross country flight planning, and the FARs by thumbing through their full color mail order catalog; drooling at all the wonderful things that were out of my reach.

Leather flight jackets, pilot watches that cost more than my car, and those short boots airline pilots used to wear.

Of course they had practical things, too. Kneeboards, a folding navigation plotter, airspace memory cards, and little rotating plastic calculators to help you figure out the best runway to land on.

And they had mysterious things only airplane owners would need. Tow bars, oxygen systems, cowl plugs, and engine heaters. A back seat air conditioner?

I still get the Sporty’s catalog. And I still thumb through it when I need a mental break from more serious work. They also send me their newer Wright Brother’s Collection catalog, which is more gift oriented. Cool aviation décor and art, books, videos, clothing, and more. In the most recent edition this photo caught my eye:

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The trio of props were called “Barnstormer Propellers.” According to the add copy, the handcrafted solid wood propellers are “authentic reproductions,” which if you think about it, is an oxymoron.

But naturally I was taken with the race flag prop.

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I could totally see Tess, a.k.a. Race 53, sporting race flag prop tips. Of course, given Rio’s recent reaction to race-themed paint schemes, I didn’t hold out much hope that he’d agree. Still, I tore out the page to show it to him later.

To my surprise, when he looked at it, he was OK with it. He actually thought it would look good, as did his mother and our buddy Lisa. It then it fell to me to figure out how to make it happen. Thanks to a combination of a poor paint choice by a previous owner, and a poor choice of cleaning materials by us, we’ve actually had to repaint the prop tips once before. As I recall, it went badly.

But that’s a paint tale for another day.

The plan for this cosmetic speed mod was simple enough, mask off the tip, sparingly spray paint it white, somehow mask off white checks with some sort of tape, then spay over sparingly with black paint, and voilà!

Off to Home Depot we went. Or maybe it was Lowes. Anyway, after showing our driver’s licenses to prove we were old enough to buy one can of Rust-Oleum outdoor enamel matte white spray paint and one can of Rust-Oleum outdoor enamel matte black spray paint, Lisa and I stood in front of a towering edifice of rolls of painter’s tape in every width and length imaginable. “Too bad,” I said to Lisa, “that they don’t make this stuff in pre-cut squares.”

And then it occurred to me: Maybe they did. A quick Google search on my iPhone proved that an angel had just whispered in my ear: 3-M blue painter’s tape comes in a dizzying array of squares and rectangles. But what size of square did we need?

We agreed we’d need to be standing in front of the prop to figure that out.

The next week, after some approach-to-landing training for Lisa, she got out a pad of three-inch sticky notes and stuck them on the prop. It didn’t work out too well. For one thing, putting enough of them on to give a checkered flag look ate up a third of the prop. Too big. Next she cut them down to 2.5 inches, for a momma bear effect. Better, but not just right. At two and a quarter inches, we judged the size of the squares to be perfect.

Naturally, 2.25 inches is the only size of tape squares not made.

Back to the drawing board. Well, cutting board.

In the end, we decided that two inches was the ticket.

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And standing in the hangar, I ordered the squares from Amazon. “They’ll be here Wednesday,” I told Lisa. Then thinking for a moment said, “Wanna get the white paint on now?”

“Sure,” said my wing woman, “it’ll give the white paint plenty of time to set before we do the black.”

So we covered every inch of glass on the plane with cleaning rags—as I said, we’ve had some bad experiences with spray paint in the past—and got to work.

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We carefully calculated how far down the prop the race checkers should go (eight inches) then spent some time trying to figure out how to get the tape perfectly perpendicular to propeller. I then ran my finger back and forth over the edge of the tape to ensure it was down tightly for a sharp paint edge, and lightly attached several more strips of painter’s tape to protect the main body of the prop from over-spray.

Next, we closed the hangar doors down to a crack to let in light, but no wind. Lisa held up a large piece of cardboard behind the prop to protect the plane, and I starting shaking the can of Rust-Oleum outdoor enamel matte white paint for the required 60 seconds.

Then, using short, sweeping bursts, I got a lovely coat of smooth white paint over the tip of the propeller. I set the paint can down and pushed the hangar door open to let in more light. A cloud of floating Rust-Oleum outdoor enamel matte white paint particles was sucked out into the breeze like exhaled cigarette smoke. I inspected my paint job. Generally speaking, I’m a poor handyman, but everyone once and a while things work out for me perfectly.

This was not one of those times.

Almost at once, the paint began to run, forming a thick artery of paint on the smooth surface. I let out a choked wail and dashed for the roll of heavy blue paper shop towels that lives in the tool cabinet. Luckily, the prop being so smooth, the thick layer of paint wiped clean off with several strokes.

On the second try, hangar door cracked, paint shaken for sixty seconds, I painted just a kiss of paint onto the prop tip. Then we did the other side. After letting the hangar exhale paint smoke a second time, we inspected the tips. The white paint look grey and thin, but it wasn’t running. We kicked back and started a pair of cigars to let the paint dry, then hit the tips again, drank some whiskey to let the second coat set, then hit the tips a third time, and so forth.

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Four light coats did the trick. The last phase was to remove the tape. Naturally I had visions of the tape pulling a large part of the paint on the prop off with it, but no, it came off perfectly clean.

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So far, so good. How’d the blue tape squares and black paint work out? I don’t know. We haven’t done the second half of the job yet. I guess that will be next week’s Plane Tale.

See you then and here.

 

Paint tale

“What on earth happened to your paint?” asked our league photographer in her heavy English accent, pointing to several naked places about the size of a dime on Tessie’s left wing

“Oh, I accidently plowed through a flight of baby peacocks at the last race,” I replied, being careful to keep a poker face.

There was a long silence while she processed this, then she said, “I was under the impression that peacocks didn’t fly very high…?”

“They don’t. And your point?” I asked.

I think I told someone else I ran down some baby flying squirrels. In truth, I have no idea where the paint went, or where, how, and when the dozens of other missing paint flakes disappeared. All I know is that Tess is beginning to shed paint like a cat sheds fur in the spring. And that can only mean one thing: Her paint job is reaching the end of its service life, expiring, dying; and that means there’s a new paint job in my future.

Which is both scary and exciting at the same time. But mainly scary.

An airplane’s paint job is more than mere decoration. It’s protective. It keeps the metal from being damaged by the elements. So it’s important, and beyond some point, it’s not something that can be safely put off. But getting an airplane painted is nearly as much work as buying an airplane in the first place, and in our case might cost nearly as much. Why scary? Well, for one thing, there are hundreds of paint shops to choose from, and the offerings and quality vary a lot. As do the prices and the potential for disaster. I’ve read several articles on the whole process, a couple of which—focusing on all that can go wrong—sent me into a nearly cationic state with worry.

But done right, as I understand it, the process goes something like this: First, all the old paint needs to be stripped off. Based on what I’ve seen, I don’t think this was done on Tess’s last paint job or two. Under that pretty blue and white is buff yellow, and in some places green is peeking through. Some shops use chemical strippers to remove the layers of old paint, others use high pressure water, while others still use something called “vacuum blasting.”

Once down to the bare metal, any damaged skin discovered lurking under the paint needs to be fixed, along with any dents and dings, much like auto body repair. Naturally the control surfaces need to be removed to get the old paint off the edges and get the new paint on, as well as all the inspection ports and the like. I read one case where the plane was put back together wrong and crashed right after leaving the paint shop!

Once all of that pre-paint work is accomplished, the new paint is applied, sometimes many layers of it, depending on the design, plus whatever top coats you choose. As you can imagine, protecting the interior and glass requires much taping and paper.

So much for scary. What about the exciting part? Well, that’s scary, too: What paint scheme do you choose? Getting a paint job opens up a universe of possibility. An overwhelming universe. It used to be that airplane paint was pretty pedestrian: White with a stripe. What color would you like your stripe? Tess’s current paint job is actually higher end than that, but now planes come airbrushed with artwork resembling show cars, tattoos, and more.

I’ve seen some pretty drool-worthy paint jobs in my travels. Check out this paint job of the inner race plane shedding its warbird skin like a snake:

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So what to do? Tess is sort-of a famous plane. She set a World Speed Record that still stands, and is a well-publicized two-time National Champion race plane. Does that obligate me to simply re-do the livery she sports now? Maybe use a sparkly white instead of gloss? Or should I update the scheme? Or can I let my imagination run wild? I mean, really, what would the perfect Ercoupe paint scheme look like? When I look at the Coupes gathered at our national fly-ins, I’m not that impressed with most of their paint jobs. That’s sad. They are cool-looking airplanes. They deserve cool looking paint jobs. But what would that look like, exactly? And what if I were wrong? I’d hate like hell to take a chance, try to design something, then detest the way the plane looks every time I open the hangar doors.

Not sure what I wanted to do, at AirVenture this last summer I prowled the paint vendor’s booths and talked to many of them, and I also attended a few workshops on the painting process. One of them was led by a scheme designer.

What on earth is a scheme designer, you ask?

It’s not some sort of con man, as the name implies. Think of scheme designers as architects. They are part artist, part draftsmen. They create designs for airplane paint jobs and translate them into precise instructions for the paint shops. One, named Craig Barnett, particularly impressed me. He runs an outfit called Scheme Designers, which does paint jobs for airlines and aircraft manufacturers—and he’s even designed the paint schemes for many of AOPA’s sweepstakes planes. And Craig had an offer for me I couldn’t refuse: For a flat rate, he’d create an unlimited number of paint schemes for our plane, letting us explore the “entire universe of possibilities.” I figured if AOPA trusted him, I could trust him. I hired him on the spot.

Unfortunately, so did a lot of other people, so it took a looooooong time until I saw any exploration of my universe.

Anyway, at AirVenture, Craig looked at photos of Tess’s current paint job, which he declared to be 1970s Mooney-esqe. Fair enough. He asked what I wanted and I said I had no idea, which was why I was hiring him. He said he needed a little more to go on than that, and suggested I send him pictures of planes I liked. Or even cars. I didn’t have anything that visual in mind, so instead we talked concept. For starters, I asked him to create a modern, updated version of Tess’s current livery. Then I wanted something race-themed with checkered flags. He told me that he hated the checkered race flag look, but OK. Then I said, perhaps a muscle car look. I told him to avoid art deco or warbird, as there are a number of Ercoupes that have gone that way (successfully) and I wanted to do something different. I also told him to design one scheme completely based on the lines of the plane.

The first thing he did was send us out paint chips of aviation paints. Dozens of colors. The rainbow and more. As a family, we decided to stay with cool colors, leaning toward the blue and white we are used to (and would match the interior), but we threw in black and a kick-butt sparkly silver as options. In fact, most of the colors we chose were sparkly.

After that, we didn’t hear from Craig for a looooooong time.

Half a year after I hired him, just about when I was ready to abandon any hope we’d ever see anything, we got our first look.

This is his update of Tessie’s current look:

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I especially like what he did with the rudders, as I always felt that little triangle back there didn’t fit the rest of the design scheme very well. Filling in the area in front of the triangle really tied it in for me. I also like what he did with the nose pant, making it two tone. So that’s Tess, as we know her, updated.

He also created a slightly more whimsical version:

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And playing up the “Herbie” race number theme he submitted this Love Bug meets Ercoupe scheme:

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I like it, but wouldn’t use it, though I might consider it in different colors:

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The grey isn’t grey. It’s the kick-butt sparkly silver. From any distance it would look like polished aluminum. But the paint job that blew my mind was this hotrod racer one:

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I love the silver and black race flag motif. I adore the way it follows the gill-like edge of our cowl and wraps up onto her back. For a man who hates the race flag look, Craig sure nailed it. And the subtle flames licking down the side from the engine compartment completely blew my mind, as did the perfect placement of the bold race number on her flank. I miss the two-tone nose pant from the updated design, but I can see that it would be just too much if we did that, and I’m not sure about the bars on the rudders. Still, this is just a first draft. Any and all details can be tweaked.

I’d love to fly a low pass in this baby, and taxi into the race parking in it. It would be the ultimate racing Ercoupe look. Heads would turn, jaws would drop. We’d be the envy of every racer, even in our humble Ercoupe.

I couldn’t wait to show Rio. I was sure he’d love it as much as I did. His reaction? He shrugged one shoulder and said, “It doesn’t do much for me. I don’t think I want a race flag look.”

I was crushed.

Why does his opinion matter? Well, because, in point of fact, it’s his damned airplane. Or nearly so. The title to the family airplane is currently held by Grandma Jean. I sometimes (well often, actually) refer to Tess as my plane, but she isn’t and never will be. Mom has willed her airplane straight to my son Rio, bypassing me completely. It wasn’t that I’m a bad son, she helped her other grandchildren with their college, but Rio is the youngest and she didn’t think she’d still be around. It was her way of making things even. But the end result for me is that despite all the blood sweat and tears I’ve but into the little beast, I’ll never own her. Now, if mom dies before Rio’s 25… or maybe it’s 23, I can’t remember… then I serve as the airplane’s trustee until he comes of airplane-owning age. But that’s it.

So while I could talk the current owner into a paint scheme that I like that he doesn’t, or could, in theory, acting in my role as future trustee, paint it any frickin’ way I want, it would be a mean butt-head thing to do. Given the cost and complexity of painting an airplane, Rio will need to live with our choice a long time.

Of course, I’m still the only licensed pilot flying Tess, and I’ll be damned if I’ll arrive at a race in a pink plane with purple polka dots—not that he’s suggested any such thing—my point simply being the two of us have to agree on a paint scheme. And I’m finding that now that Rio is becoming a young man, he doesn’t see eye-to-eye with his old man very often. Serves me right for encouraging him to have a brain of his own.

Luckily Tess doesn’t need paint tomorrow, because this is going to be a looooong process. Poor Craig. He really has his work cut out for himself this time.

My family lives in a big universe.

 

Next week: Rio and I finally agree on something.

No kicks for us on Route 66

Our home airport—the Santa Rosa Route 66 Airport—doesn’t just share its name with the famous road. It is the road. Our runway 08/26 is built right smack on the original highway. In fact, the original runway was the highway. I don’t know the real story, but in my imagination I see the city fathers sitting around playing poker and smoking stogies one night in the late 1950s, after the interstate had passed through and around the town, changing the long established layout of the highway.

“What we going to do with the old Route 66 on the south side of town?” one asks. “It’ll be too gosh-derned expensive (people didn’t swear back in those days) for us to maintain it.”

Another scratches his stubble while he studies his cards; “Maybe we should turn it into a drag strip. It’s arrow-straight.”

Poker chips clink on the table as the most-forward thinking of the group calls, “I’ll match your drag strip and raise you an airport.”

Of course, as I said, I don’t know what really happened, but sometime in the late 50s or early 1960s, the triangle of dirt runways on the northwest side of town was abandoned in favor of a single narrow four thousand two hundred ninety four foot-long strip of (paved) mother road on the southeast side of town. They put up a beacon tower that might have been liberated from an abandoned airmail “arrow” site nearby, built a shabby hut for a terminal, installed a gas pump, and opened up for business. The scar of the old road can still be seen on the earth off either end of the runway.

In later years the city fathers built a dirt-floor metal T-hangar for six planes, a crosswind runway, and finally a modern terminal building which quickly fell into a state of disregard until just recently, when it was adopted and refurbished by our buddy Lisa with some help from my wallet.

So now you know why the Route 66 Air Tour folks asked us to host a little pre-tour party, so the flyers on the tour could actually land and/or take off from Route 66 as part of the Route 66 Air Tour. I think they envisioned it as a coffee stop, but as it was scheduled to take place between one and three in the afternoon, I knew we’d need a bit more than coffee. Plus, it was the chance for us to show off our newly respectable terminal, hopefully restoring our image as a good place to land for Avgas or Jet-A, stretch your legs, use a clean bathroom, and grab a fee snack.

I was looking forward to it. After the party, Rio and I would fly, quite literally, an hour up the road to Tucumcari, where the Air Tour events would officially start that night.

But by the time I got there, following my misadventures getting the plane to work, I had nearly missed my own party. As I was gassing up, the first plane landed. Within half an hour we had a ramp full of planes and a happy terminal bursting with pilots excitedly talking everything aviation, drinking coffee and water, and eating sandwiches.

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Normally we’re the only people around our airport, as ours is the only plane based there. It was wonderful feeling the community of other aviators, and I looked forward to spending the next four days with them.

We gave some hangar tours and as the day wore on, one by one, the fliers headed out. After the last one took to the air we quickly cleaned up with one eye on the western horizon. The weather was starting to close in, the predicted warm and sunny day replaced with cold wind, low grey clouds, and wandering bands of sleet.

Deb and Grandma Jean, both exhausted from sandwich construction and hostess duties, bugged out first. Lisa dropped us at the hangar and stayed long enough to make sure the plane’s engine started.

It did. But there was a problem.

When I put my headset on, I was greeted by deafening silence. No radio. No Rio. “Can you hear me? Can you hear me?” I spoke into the boom mike. No response. I tapped Rio on the shoulder, “Can you hear me?”

I could see his mouth forming words, but silence fell on my ears. I pulled off the headset and shouted over the idling engine; “Shut her down,” making slicing motions with my left hand back and forth across my throat. Rio reached up for the throttle, pulled it far back, pulled out the mixture, then turned off the ignition. The engine coughed, the prop slowed, then stopped. I shut off the bat switches, killing the flashing strobes on the wing tips last. Serving as our beacon, they are first on and last off, to warn others our engine is live.

Lisa pulling away, stopped, put the car in reverse, pulled up close, and rolled her window down, “What’s up?”

“Radio out… again,” I said slowly. But my mind was racing. How on earth…? It was fine when I taxied over. All we did was push the plane in to the hangar and pull it out. How did the wires come loose again? And if they are that sensitive, what’s to keep them for coming disconnected in flight? Of course, there’s no real reason for a radio in flight, but as part of a group of more than 20 planes it didn’t seem safe to me to fly NORDO—aviation slang for operating without a radio. We have a handheld, but no adaptor to use it with the headsets. This didn’t look good for the home team, unless I could fix the problem, and be sure it would stay fixed.

Rio pulled himself up and out of the plane. I grabbed the Tessie-blue Eddie Bauer flashlight out of the back pocket, turned sideways and scooted my butt to the left side of the seat, raising my legs and dangling my feet outside the plane. It’s the only way to get your head under the instrument panel.

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I directed the light upwards and was greeted by a great maze of wires. I was going to need some tech support. Lying upside down, all the blood in my body rushing to my head, I called the guys. “What the Sam Heck am I looking for down here?” I asked as I dropped my iPhone on my face.

They talked me through the maze of wiring to the back of the intercom. It had a multi-pin connector like an old computer printer. With one headset against my ear, the master switch and radio on, I was able to make the radio first work, then fall silent by tugging or pushing on the wire bundle. The consensus of the experts: Loose wire in the plug. Not a friendly field fix. Bring her back to us.

As I pulled myself back up in the cockpit, it started to rain. Rio and I stared glumly at each other. We both knew we wouldn’t be making the tour. Nothing needed to be said.

Rio looked up at the light rain and said, “We’d better get her back in the hangar, dad.”

I pulled the tow bar out from behind the seat, closed the canopy, and jumped down to the ground. I hooked the bar into the nose wheel, and pushing on the root of the propeller, eased Tessie back into her nest, out of the rain. Rio got out a roll of absorbent paper towels and started wiping the wings dry.

It was Friday night. My mechanics wouldn’t be back until Monday. We wouldn’t be getting any kicks on Route 66 this weekend. Well, that’s not quite true. At least the terminal party was a kick. And we do get to fly off of Route 66 all the time.

But still, it wasn’t the kicks on Route 66 I had hoped for.

Raid and Search

Lisa was somewhere under the plane, scooting around on the wheeled creeper checking screws and rivets on the plane’s belly. I could hear her contented humming over the dull gong—gong—gong—gong of the hangar doors as they shifted and moved in the wind. It was a blustery day out so we’d buttoned up the hangar for preflight, leaving us in dim light, but warm. I was sitting in the cockpit re-attaching the iPad mount to the panel. Its suction cups had come loose again and it fell off and banged me in the knee when I climbed into the cockpit to check the Hobbs reading.

To get the bracket positioned correctly I had to hunch down and peer upwards from underneath it, and despite having tri-focals, I couldn’t get any of the three lenses to line up right so that I could see what I was doing. I took my glasses off, reached up blindly, and set them somewhere on the glare shield above me.

Outside I heard the crunch of car tires on gravel and doors slamming. Must be the city workers either getting or depositing files in the hangar next door, I thought. Then there was a sharp wrap on the metal door. My door. I sat up straight and felt around for my glasses. Suddenly, bright sunlight flooded in as the hangar doors were yanked abruptly back, blinding me. As I blinked and squinted, the dark shapes of six uniformed men entered the hangar, three coming up on each side of the cockpit. In a deep voice one barked, “We have a warrant for your arrest.”

The happy humming from underneath the plane ceased.

I couldn’t process what was happening. “Huh?” I finally managed to squeak, my hands frantically searching for my glasses. I couldn’t recall doing anything arrest-worthy. Not recently. Not ever, really. I live a pretty square life. Could it be a case of mistaken identity? My fingers located the frames and I slipped my glasses onto my face. The towering blue blurs of the cops snapped into focus. There were two local cops, and one state cop. But the other three were two uniformed paramedics and the airport manager, who was wearing a police-style jacket and a big grin on his face.

Then all the men starting laughing.

“Just teasing,” announced the airport manager, “actually we need your help.”

Then he told me that a boy who lived next to the airport had reported that a plane taking off that morning didn’t sound right. This kid hears a lot of airplanes. Apparently some odd transmissions had been heard by someone else, and Center couldn’t raise the pair of aerial mapping planes that had been working out of SXU for the last week. The local emergency responders were worried that they had gone down. Would we mind going up and just flying around to see if we could see anything?

We wouldn’t mind. And we could do even better. The latest version of our navigation app, Garmin Pilot, will display Civil Air Patrol search grids. We could fly a search grid to the south and east of the airport, in the direction the boy saw the plane go. In no time we were in the air.

“What am I looking for?” asked Lisa.

I was a Civil Air Patrol pilot once upon a time, but my unit didn’t have an airplane assigned to it so I never flew a mission, and my search and rescue training was nearly forty years old. I searched my dim memory as I scanned the ground below and to the left of the plane. “It depends on the nature of the crash,” I told my wing woman. “Shout out if you see a plane in a field or on a road. If you see smoke, we’ll divert from the grid and check it out. If things went badly there could be nothing left but little bits and pieces, and if so, they’ll likely form a line in the direction of travel.”

It was a grim image to contemplate.

“Oh, and disturbed earth,” I added, “ like a scar of a freshly plowed field in the middle of nowhere.” I’ve seen several crash sights from the air, and none of them looked plane-like.

Lisa was silent for a moment and then said, “I hope we don’t find anything. I mean, I hope there’s nothing to find.”

Amen to that.

We’d just barely finished the first leg of our search grid when the airport manager texted Lisa to report that Center was in touch with the two mapping planes, and all was well with them. He’d checked the guest register at the terminal and the history on the gas pump, and there was no evidence of another plane leaving that day. Lacking any other evidence of a plane in distress, he was calling off the search.

Of course it was always possible that someone landed just to hit the bathroom. Didn’t sign in. Didn’t buy gas. Kids that live next to airports know what planes sound like. If I were down, I’d want people to make a decent search for me. “Tell him, thanks, but as it’s a nice day up here (it wasn’t) we’ll go ahead and finish the grid just for the fun of it.”

So we flew up one grid line, and down the next. Then up again, then down. Each line about eight miles apart, our eyes searched from Tessie’s wing roots to four miles off her wings. We flew a thousand feet off the deck, low enough to clearly see what was below, high enough to see a ways away. In some areas I could be confident there was nothing to see. In other areas filled with trees and craggy ravines I knew we could fly past a hundred downed planes and not see a trace.

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In about two and a half hours, we “searched” 960 square miles. At one point there were odd squawking noises on the emergency frequency. It wasn’t the mournful wail of an emergency locator beacon, it was more strangled. We cut across one search grid diagonally to check a network of small canyons but there was nothing to see and the choked noises on the radio went away.

The radio was silent for the rest of our search, and we saw nothing out of the ordinary. Still, I was glad to be there at the right time and at the right place to lend a helping hand.

Oh. Right. And I was even doubly glad that three wasn’t really a warrant for my arrest!

 

Flight instructors: The good, the bad, the ugly, and me?

I’ve taught my pair of copilots a lot about flying. In fact, both student pilot buddy Lisa and student pilot son Rio fly better than I do. If by flying you mean keeping the airplane on course and at altitude. Rio is also pretty darn good at pattern work, while Lisa is an S-turn queen. And both of them have managed a respectable take off or two.

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Neither of them, however, can land. Which is totally my fault. You see, I’ve never taught them how to. Why’s that? Well, I’m not a certified flight instructor. Not that I didn’t try to be. I even trained to be a certified flight instructor.

For one day.

Here’s the tale…

 

Date Line: September 17, 1984

KGXY, Greeley, Colorado

 

I was sporting a brand new leather flight jacket and oversized mirrored sunglasses when I pulled into the airport parking lot. The day was to warm for the jacket, but I had to look the part. As a freshly minted commercial pilot, I was there for my first lesson on how to become a certified flight instructor, which is what you did in those days as soon as you realized that—even though you had a license to get paid to fly—no one would hire you until you banked more flight time.

A lot more flight time.

Come to think of it, that’s still true today. The only difference is that nowadays this is no secret. Back then, it came as a bitter shock to me and my fellow wet-behind-the-ears commercial pilots.

But even though I didn’t understand the realities of flying jobs, I did know quite a bit about flight instructors. I had a number of them during my journey from first flight, to first solo, to student cross-country, and on to my private pilot’s license, instrument rating, multi-engine training, and finally my commercial ticket. Most of my instructors were OK. One was good. One was bad. But one was nothing short of amazing.

The amazing flight instructor was one of my professors at Aims Community College where I was a student in the aviation program. His name was Gil Harris. He’d flown Corsairs with the Marine Corps in the Pacific during World War II, and then flew pretty much everything with wings in the years following the war. He was a small, compact man with twinkling eyes and a neatly trimmed Royal Air Force-style mustache. What little hair he had left was gray. He was modest, kind, and funny. His teaching style was magical. I learned more from that man than from all my other instructors combined. His knowledge and experience were boundless. Endless. Among other things, he taught me mountain flight, hugging towering cliffs in the heart of the Rockies to catch lift and soar like an Eagle.

It was Gil who signed me off for my commercial check ride, and I was tickled pink that he agreed to train me to be a flight instructor—just like him.

I would be 21 years old in just four days. Naturally, I thought I knew everything as I walked across the tarmac to meet Gil at N48751, a blue and white Cessna 152-II. But the Gil Harris that was waiting for me wasn’t the master aviator I was used to.

Nope. It was Gil the Hillbilly.

I guess I was expecting some sort of inspired intelligent conversation between a motived student and a master, with me being the master. That didn’t happen.

As we walked around the 152, Gil stuck his neck under the prop, his nose inside the engine cowling’s air inlet and asked, “What’s in here, Mr. Flight Instructor?”

It went downhill from there.

That night, I lay in my waterbed (remember this was 1984, a time when phones were attached to walls, there was no internet, and people slept on thick plastic bags filled with water) and tried to make sense of the day. I replayed the seven-tenths of an hour lesson again and again in my head. All the clever teaching tricks I had dreamed up to cultivate the next generation of pilots fell flat on their faces when faced with Hillbilly Gil. I was shaken to the core. I felt stupid.

And I wondered: Was Gil trying to prepare me for real world flight instruction, or was he showing me that flight instruction wasn’t for me? Next, I thought back through every instructor I’d had on my own aviation journey, and I realized that the younger ones were the worst, and that the older ones were the best. It made sense. How can you teach when you’ve really just begun to learn yourself?

I never went back for a second flight instructor lesson.

In later years (and to this day) I wondered if Gil was just trying to take my ego down a notch, or if he felt I didn’t have the Right Stuff to be a flight instructor, and knew me well enough to know how to scare me off. Or was his first flight instructor lesson with me the only instructional failure of his life? The bruised ego of my former self would like to believe that, but I doubt it. After all, he never called me to ask why I hadn’t scheduled the next lesson.

But it was moot. The seven-tenths of an hour that September morning changed the course of my life. I tired for several months to find a flying job. Any flying job. But none were to be had, and in the end I stopped flying for many years.

 

Back to school?

Of course, I’m not four days short of 21 any more. I’m well over the five-decade mark. I’m on my second logbook. And I don’t wear a leather jacket when it’s too hot.

I’ve spent much of my adult life (in addition to writing) teaching in one form or another. But I know that having extensive aviation knowledge and experience—and knowing how to teach—is a very different thing from knowing how to teach people to fly, much less land. Or that’s what I told myself. But my self-imposed limitation may have been a justification. After all, there’s actually nothing illegal about teaching some elements of flying to others while not being a certified flight instructor yourself. Plenty of pilots teach regular non-pilot passengers how to control the plane, communicate on the radio, and even land just in case something should happen to the pilot (this unofficial flight instruction can’t be logged, nor can it count toward a license).

In truth, it wasn’t the lack of official certification that held me back. Being a flight instructor school dropout, I just didn’t have a clue how to teach someone to land, and my own learning to land is lost to me in the mists of time.

I just don’t remember how I learned to land.

So I sent Rio off to a “real” flight instructor to learn. He started in sailplanes but never mastered them due to what I would call ugly instruction. Then he switched to powered flight, but his planned schedule was shot full of holes: A combination of illness, weather, and mechanical difficulties. Then his instructor got an airline job and was gone. With our own plane down for maintenance for so much of the year he had a looooong flying gap. Depressed, he told me, “I don’t think I know how to fly an airplane any more.”

About the same time that Rio’s instructor left for the airlines, Lisa went off to North Carolina for an intensive all-day, two-week training course that was to cumulate in her Light Sport check ride.

She left enthusiastically. But her enthusiasm was quickly squashed. Each night as she FaceTimed in to update us, she was increasing depressed. First off, the weather sucked. The cold she expected. She grew up in that neck of the woods. But the record snow was making her flight training a challenge. As was the fact she was flying off of a grass strip, a minor little detail the one-man flight school neglected to mention on his website, along with the fact the tail-dragger training plane had no electrical system and had to be hand-propped to start.

But that wasn’t the worst of it.

The worst of it was the flight instructor himself. Each time she’d ask a question he’d say, “Figure it out for yourself.” He was also 100% negative, pointing out every less-than-perfect action on her part, while never giving any supportive encouragement.

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OK, I agree that there are times when it’s good for a student to figure things out for themselves, but good teaching also entails some guidance. And motivation. When flying I can see that there are times when an instructor must point out errors so they can be avoided in the future. But I also think that maneuvers performed well should be supported to keep morale up and to give the student as sense of improvement, not to mention encouraging good flying skills.

But for Lisa that never happened, not once, and with each passing day the charming little airport cottage—a big selling point for the package deal—felt more and more like a prison cell to her. Not only was this costing her a fortune, but she wasn’t having any fun, and learning to fly, while sometimes challenging, should always be fun.

In the end, the S.O.B. didn’t even let her solo.

She was devastated.

In a deep funk she told me, “I just want to learn to land a damned airplane.”

Watching the struggles of my two favorite student pilots, I began thinking that, even though I’m not a certified flight instructor, I could do a better job teaching them to fly than the instructors they were using. Maybe, just maybe, 34 years after I dropped out of Flight Instructor School, it was time for me to go back to school.

I wonder what I did with those mirrored sunglasses?

 

Lisa adopts a terminal

We’ve seen a LOT of airports over the last few years as Tessie’s range, with two humans and lightly packed luggage, is only about 200 miles. We often refuel at out-of-the-way uncontrolled airports, many of them unmanned. Some of these fields offer amazing terminal buildings with every amenity a pilot could dream of. Others… Well, is there a word for “worse than Third World?”

And, of course, at the end of every journey we’d return to our own uncontrolled, unmanned field, look at our own somewhat sad terminal, and complain that we weren’t measuring up very well.

We’ve been doing that since 2013.

Over the holiday break Lisa decided to quit complaining and start doing. She showed up at our house with a pad of paper and a pencil to grill Rio and I about things we saw at airports that we liked the most, and things we saw at airports that we liked the least.

The bathrooms at that place in Oklahoma were disgusting. The popcorn at Dodge City is pretty darn good. Too many airports don’t have a courtesy car to get into town. The self-serve oil system—take a quart and slide a fiver under the door—at Twenty Nine Palms was Godsend. Dead bugs covered the windowsills at one south Texas airport. The coffee at Batesville rocked the house. There was no light in the bathroom at spooky airport somewhere in the Midwest. I loved the old 12-foot-wide wall planning chart at Herford. De Queen had wanted posters on the walls of the terminal. The computers were great at Belle Plaine, as was the selection of help-your-self snacks. And Smiley Johnson Municipal had a riddle you had to solve to reveal the code to the locked terminal door (we never solved it).

I figured it was all just an intellectual exercise, but the next time Lisa, Rio, and I went to the airport for some flying, Lisa went to the dollar store while Rio and I were up. When we landed there was a bottle of mouthwash and little Dixie cups in the bathroom, a pile of snacks on the countertop, and cold water and sodas in the fridge.

Lisa’s airport terminal renovation had begun.

Drinking the newly purchased cold water in our very own home terminal, we sat on the cigarette-burned sofa and looked around us critically. The little building has good bones. It isn’t even all that old. It has excellent heat in the winter and wonderful air conditioning in the summer. But it has sad and disorganized furniture, including a massive industrial literature rack featuring years-old aviation magazines, some yellowing with age. The tile floor is an unfortunate design. Even if clean, it would still look dirty. What could we do?

Well, what about some area rugs to distract the eye from that tile? Some art would go a long way in the bathroom. And maybe some curtains on the window to mask the fifth wheel trailer of the state cop who lived next door to the terminal on some sort of security-for-rent trade that ended up having his doghouse and cars block the view of the windows that used to look out onto the runway.

Surrounding the courtesy phone on the wall were old clip-art decorated signs with important local contact info, some of which had changed, with the changes noted in black magic marker. There was also a sign touting the free internet, which has been broken down for about two years.

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I decided to replace them.

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Upping the ante, I whipped out my iPhone and ordered a one-shot coffee maker that uses pods for quick and easy cups of coffee on demand. Next we re-arranged the furniture, got some paper towel holders, and covered the cigarette-burnt sofa with a serape. Then we started kicking around some Route 66 artwork, as our airport is called the Route 66 Airport because our east-west runway was originally a stretch of the famous roadway before the interstate bypassed it and the city turned that unused stretch of highway into a landing strip.

It was baby steps, but it was transformative. At each visit we’d bring something new along. And at each visit, the terminal felt more inviting every time we walked in the door.

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One day when we were hanging the new sheer curtains from Walmart, the part-time airport manager walked in. He’s a great guy, but he wears something like five hats for the city, so the airport is only one of many responsibilities for him. “Holy cow, this place looks great,” he said, staring around in wonder. We fessed up that Lisa had adopted his terminal.

“Do anything you want,” he told us, “just don’t move any walls.”

A very Tessie Christmas

Because we live in the boonies, actually 8.3 miles due south of the boonies, we’re big fans of online shopping for the holidays. We first started shopping online several years ago, thanks to the Tessie gifts. Tessie gifts? Well, as our plane is a member of the family, she “buys” gifts for all her human family—as well as for her mechanics, the airport manager, and some flying friends. And as aviation-themed gifts aren’t readily available in the boonies, or even in the larger North Boonie farther up Highway 84, all of these presents are bought online. (Airplanes, their heads always in the clouds, apparently always give aviation-themed gifts.)

This year, as more and more things are available online, we probably did 80%, or more, of all of our holiday shopping online, and this led to a unique problem: Lots of boxes were showing up at our door. Why was this a problem? Because it wasn’t always clear who should open any given box to avoid spoiling a well thought out surprise.

Is this the bow tie I ordered for Rio? Is it something Debbie ordered for me? Or is it just the coffee we ordered for the Keurig?

Shortly before Christmas, we got a box from Rural Route Brick. It was addressed to me, but anything bought by any family member on eBay, Etsy, or Amazon ships to my name by default, so whom a package is addressed to isn’t necessarily who should open it. I racked my brain and couldn’t recall ordering anything from such a company. Maybe Debbie ordered some sort of tile or paver with our family name on it or something. The box was largish and flat, neither light nor heavy. Mystified, I left it on the bed for Deb to “safety check.”

When she got home, she reported she also didn’t recall ordering anything from Rural Route Brick, but as she’s more of the last minute shopper than I am, and I was pretty sure that I had accounted for all I had ordered, I had her open the box out of my eyesight.

Opening the box didn’t solve the mystery. Inside, there were two white plastic padded envelopes. Debs brought them to me in the library where I was writing a pitch to Flight Training Magazine on when not to file a flight plan. Each envelope had a large round Rural Route Brick sticker, and a smaller Race 53 gumball.

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Huh?

She handed me one of the envelopes, and as it passed into my hands I heard the unmistakable sound of Lego bricks clinking against each other.

Suddenly I broke from the clouds and had the runway in sight.

Lego Tessie had finally arrived.

Now, if you were a fan of my two-year Air Racing from the Cockpit series in GA News, you probably know a Race 53 fan made a Tessie Lego model, as they ran a photo of it at the end of the 2106 season. Here, for the first time, is the whole story behind that model:

Waaaaay back in December of 2015, an article appeared in Coupe Capers (the Ercoupe Owners Club monthly newsletter) about a Lego and Ercoupe enthusiast named Joey Abbott. He had created an Ercoupe model out of Lego bricks and had submitted it to the Lego Ideas website. Apparently anyone can submit a design to the site, and if it gets 10,000 votes from the public, Lego will consider it for production as an official set. Naturally I voted for the Lego Ercoupe the same day I read about it. Then I wrote the designer and told him how cool I thought it was. I also asked if I could buy one from him.

That was a no-go, as the Lego rules don’t allow designers to sell models under consideration, but Joey and I stayed in touch anyway. Sadly, his original design didn’t get the votes it needed in the time window allowed, but that put his design on the open market and we were able to strike a deal.

The design as featured on Lego Ideas was a handsome grey-body yellow-wing affair, but in the ensuing time Joey had become a Plane Tales fan and he sent me a rotatable 3-D computerized version of his original model in Tessie livery. It blew my mind.

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And I didn’t get any work done for the next two weeks ‘cause I was too busy playing with the computer model.

In no time I decided I needed two: One for home, one for hangar.

Anyway, the project dragged on for what seemed like forever, but that’s only because I didn’t really understand what went in to it. More on that in a bit. Occasionally I’d get an email from Joey with a question, and occasionally I’d email him to see if he was still alive. At one point, he sent me an image of the prototype being held in someone’s hands. It was huge! I knew the model was an exact 1:19 scale, but I had no real sense of how darn large that it really made it. For some reason, looking at the computer images and the photos of the models, I had envisioned it much smaller.

His original prototype Ercoupe model was constructed in “Lego camo,” a mishmash of crazy Lego colors where shape alone rules the day. Once this camo prototype was built, he transferred the design into an online Lego CAD program, where colors can be adjusted to match the myriad of Lego brick colors that are available for each brick.

Then the hard part begins: Sourcing the individual bricks via Bricklink, which is sort of an eBay for Lego bricks. Who knew there was an entire Lego subculture? The bricks for my pair of Tessies came from Holland, Germany, Czechoslovakia, and the UK. Designing the instructions was another challenge, apparently, and took nearly as long as getting the parts.

I’ve actually short-changed the process somewhat, but Joey lays out the whole operation on his excellent website here, and it’s well worth the read. But not until you’ve finished this Plane Tale!

Anyway, the two envelopes of bricks arrived on Christmas Eve Eve Eve. And on Christmas Eve Eve, Rio and I set to work to build the first one. We used to build a lot of Lego together when he was younger, but he seems to have largely lost interest in the fascinating but vexing brick creations. But having a Lego model of his airplane was another matter altogether.

Sitting at the kitchen table, we slit open the first envelope and out poured numbered sacks of Lego bricks. A strange mix of emotions swept over me, part memories of joyful years gone by, and part PTSD. (Lego is often harder than it appears.)

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Also in the envelope was a beautifully bound instruction manual. All 54 pages of it, detailing 104 steps to turn the 335 Lego pieces into our airplane.

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Figuring out how to create the construction manual apparently gave Joey a bit of a headache. Traditional Lego instructions are part architectural drawing, part hieroglyph. Joey’s solution was to photograph each construction step with the bricks for the next step in each picture, and then lay them out two to a page in the construction manual. It worked just like the “real” thing, meaning that at least three times we had to go back, disassemble, fix a mistake we made, and then move forward.

It was a blast.

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Rio was the assembly master; my job was that of parts gofer. As in production Lego kits of any complexity, one of the big challenges is telling the difference between similar pieces, especially the long flat types. I had to use a pencil to count how many nubs long some of the pieces were to tell the difference between a grey flat that had two rows of eight numbs vs. the ones that had ten rows of nubs. Or twelve.

As we went along the pile of bricks on the table began to get smaller…

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And the model started looking more and more like Tessie…

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Then it happened. I couldn’t find the bricks for the next step. We searched through the piles and sacks. No joy. Now what?

I figured that as Joey had packaged up the two plane kits at the same time, maybe two identical sacks of parts got put in one envelope. I went to fetch the second kit. In the meantime, Rio had the presence of mind to check the first envelope again, and sure enough there was a bag of parts that remained behind when we emptied out the package onto the kitchen table.

Just to make sure we now had them all, I reached all the way to the bottom of the envelope and found yet another packet of parts. It was small. Drawing it out I saw it had all the parts of a Lego Minifigure. A pilot. A pilot with a beard, gray hair, blue hat, and a headset. He also had a gold trophy.

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Holy cow! I had been turned into a Lego Minifigure! It was a complete and total surprise. And a wonderful one.

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As the model took shape, my mind was repeatedly blown by Joey’s attention to detail. The model had Tessie’s URL nose art. The side had her N-number. Her belly her beacon. A tiny sticker attached to the front strut touted our World Speed Record, the exact same text that appears on Tess’s front wheel pant.

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There was a complete instrument panel, dual yokes, and even her center-mounted throttle.

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It took us most of the afternoon to complete the Lego Tessie, but it was one of the best afternoons ever, and absolutely the best Christmas Eve Eve of all time. But in the end, when we were finished, just like with every production Lego kit we ever made, there was one brick left over.

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Awe, hell. We messed up somewhere. We briefly debated just dropping the wayward brick on the floor and forgetting about it, but decided that given all the effort that went in to creating the model that would be just… wrong. Back we flipped though the manual, until we figured out where the part went. We disassembled several steps, put in the wayward brick, and as the sun set, re-assembled Lego Tessie.

Then we broke out the eggnog and sat admiring our (and mostly Joey’s) handiwork. I’ve always been amazed at the objects that can be made by Lego, but building a Lego model of something I know and love so well in real life was an amazing experience, beyond a doubt my best non-flying aviation adventure of all time. Plus, when something breaks down on this Tessie, it will be an easy fix, just snapping the bricks back together!

Thanks, Joey, for the very very merry Christmas. Oh, and Tessie told me to tell you that she gives her official seal of approval to her very own “mini-me.”

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Joey tells me he’s happy to sell Tessie Lego models to any other Race 53, Plane Tales, or Ercoupe fans. You can contact Joey atjoey@ruralroutebrick.com

 

More about Joey:

Joey’s online bio reads, “Joey is an avid LEGO fan who designs and builds custom LEGO models to scale and he produces LEGO stop-motion animation videos. Joey is also a fan of vintage and modern airplanes, which are a favorite of his to design in LEGO. When he is not “LEGOing” on a project, you’ll find Joey on a local hiking trail with his family, reading a good book, or most likely, having a snack.”

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Be sure to check out his impressive Messerschmitt BF 109. He even nailed the funky landing gear and the model’s gear is retractable… just like the real thing! And if you like your Lego on the large side, his B-25 Mitchell bomber used an estimated 1,700 Lego pieces and weighs in at four pounds!!!

 

The Eternal Airplane

I’m 600 feet off the deck. Below the soil is pale burnt orange, speckled with low-lying green shrubs. I can see curious trails of footprints winding among the vegetation, always leading north. Illegal emigrants, probably. I’m less than 10 miles from the Mexican border.

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Then it occurs to me: Maybe skimming low along the surface this close to the border isn’t so smart. It might look, you know, suspicious or something.

Oh well. Too late now. If the Feds are waiting for me when I land, I have nothing to hide. Of course, the same can’t be said for Tessie. I’ve just learned that she was a smuggler in her youth.

Or maybe not.

But at a minimum, she was once owned by a smuggler, so who knows what dark dealings she might have had? Airplanes are good at hiding their secrets, but I’ve recently become determined to learn all of Tessie’s.

Here’s the tale: Our girl turns 71 this year. I’ve had the privilege of corresponding with her second owner, and recently her owners from the 1980s reached out to me. They were happy to see their old plane was still flying and having an adventurous life. Anyway, chatting with them made me re-think the whole subject of airplane ownership. Properly cared for, airplanes are eternal. They live forever, so how can we really own them? I’ve noticed that the warbird crowd sometimes call themselves “custodians” or “caretakers” of their planes. They recognize that their planes will outlive them, and they view their role more as torchbearers than owners, regardless of what the paperwork says.

Perhaps that’s true of all old airplanes, not just warbirds. That gave rise to an idea for me. I’ve decided to write a biography of Tessie, a tale of her life and the story of the various people and families that were her custodians over the decades since she was built in 1947. I’m going to call the book, The Eternal Airplane.

I was able to get the names of the three previous owners simply by looking up her registration history online. One was the guy we bought her from. The next was just a name. Prior to him was the couple that reached out to me. And they gave me the name of the man they got her from. And before him? Who knows? But the FAA is good at keeping records, and hopefully as I locate each family, they can point me to the family before them. I know it will be a long (but fascinating) historical treasure hunt, one that will get more and more difficult the deeper into the past I dig. But what a story! Already I’ve learned that in addition to being a smuggler, she was Exhibit A in a major lawsuit. But that’s a tale for another day.

Back to the smuggling. Remember the man who was just a name? Using his name and the city he lived in that was listed in the FAA registry, I tried to find him. And I did.

In federal prison.

Apparently he’d gotten into some trouble in an airplane. Carrying drug money or some such.

Was I nervous about needing to talk to a convicted felon? Hell no, I was thrilled! Tessie rubbed elbows with smugglers and drug dealers! What a great story! Truth is stranger than fiction; you just can’t make up stuff like this! What other secrets are hidden in her aluminum heart? I don’t know yet, but I’m determined to find out.

Oh. And what about the feds? Were they waiting for Tessie and me when we touched down within spitting distance of the Mexican border? Nope.

But was I imagining it? Or did my delightfully scandalous girl seem to breathe a sigh of relief as I shut her engine down?