Politics, but not as usual

Col. Martha McSally wasted her time and money writing to me, but I’m glad she did, because, boy, is this ever a plane tale!

It all started at my mailbox in the post office. Nestled in a pile of bills and mail order catalogs from outfits I’ve never ordered from is a thickish envelope from Arizona. Inside is a letter and a card. The card is a thick, lovely, deep rich red with a cut-out of an A-10 Warthog on it. I’m intrigued.

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I open the card, and like the pop-up books of my childhood, the A-10 takes flight.

This is the coolest thing ever!

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But what’s it for?

Ah. The good Colonel is running for the U.S. Senate. In Arizona? So why the heck is she writing to me? The dead frequently vote in my state of New Mexico, but neither our living nor our dead have reputations for voting in other people’s states, even ones a short flight away.

Her letter to me says she served in the USAF for 26 years and was the first female fighter pilot to fly in combat; and that she then went on to log a total of 350 combat hours. She’s also a U.S. Congress Woman. Impressive. But I wonder if her campaign has filed the wrong flight plan in contacting me? I read on.

Her letter states, “I’ve sent you the enclosed pop-up replica of the A-10 ‘Warthog’ that I flew in combat to bring us back to our core roots—national security—while I seek to enlist your personal help and support.”

Then she asks me for $2,700.

In fact, not only does she ask me for $2,700, she asks me to “rush” her a check before I even put her letter down to prominently display my new pop-up A-10 Warthog. That struck me as an odd amount of money to ask for, but it turns out that’s the maximum that the Federal Election Commission allows youto give a candidate in each of his or her elections; and she’s fishing for the most money she can get. She says that it cost her over five million dollars to “dominate the GOP primary” and she needs to rebuild her war chest for the next phase of the battle. Ya gotta love all this military language.

I did prominently display my new pop-up A-10 Warthog, but I didn’t send her a check.

Now, here at Plane Tales we follow the old rules of the Western stage coaches: We don’t talk politics. But I will say this: As a general rule I don’t donate to political campaigns. I think there’s too much money in elections, and I’m not going to make the problem worse. Even if I were going to make an exception, I don’t think it would be to help fund a race in a neighboring state.

But I will say: Thank you, Colonel, for your service to our nation.

And thank you for the cool card.

 

Milestones

I happened to look down at just the right moment to catch the odometer roll 4,000. It was pure luck. The impending event wasn’t even on my mental horizon. Not true of my father. He kept a hawk-like eye on his odometer, and every time there was a big roll coming he’d announce it well down the road and all three of us kids (always in the back) would unbuckle and cluster in a pack behind his seat, looking over his shoulder in awe as the chain of numbers quickly rolled over, died, and zeros took their places.

This odometer, however, was taking its sweet time. Of course, I guess it’s not really an odometer, which is a device for measuring miles driven in a car. This is a similar-looking device on Tess’s tachometer that measures the total run time of her engine in hours. Still, as the word “odometer” is derived from the ancient Greek words hodós, meaning trip, and métron, meaning measure; my aerial odometer is still in the spirit of the word—measuring trips though the sky.

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High above Canyon Lands, watching the 9s lazily replaced with zeros, I was momentarily a small child in my father’s Chevrolet Vista Cruiser again, looking over his shoulder to watch the odometer mark another milestone of family travel as he barreled down some desolate road in Indian Country.

Tess now has 4,000 hours of plying the sky. Which, for a small airplane, is a fair number, more than average for an Ercoupe. That girl just loves to fly. Of course, I know that the number is largely fantasy. The chain of four black numbers and one white one are all driven by the RPM of the engine, meaning it turns more slowly during idle and taxi, and faster during full-power climb outs. It’s also not Tess’s original tach, nor do we have all her logbooks so we can really know how much flight time she has, but all of that said, her mechanic set the numbers on her aerial odometer to his best guess of her total airframe time.

So the slow motion replacement of 3,999.9 with 4,000.0 might not have happened at the true instant she surpassed her four-thousandth hour, but it’s close. And a pretty cool experience.

My father would have loved it.

Today, my personal odometer is also rolling over, marking both another year on the planet and in the sky above it. Yep. Our usual Friday publication date just happens to land on my birthday this year. My odometer just rolled from 54.9 to 55.0, or it will a little after lunchtime this afternoon.

To be honest, I don’t give my age much thought, at least not since I had to stop lying about it to buy beer. But with Tess rolling 4K, and me marking a birthday, I couldn’t help but engage in a flight of fancy about age. Tess’s birthday, based on the date stamped on her manufacturing plate, is May 5, 1947, making her 71 this year. Airplanes being eternal, she’ll be 100 years old in 2,047. That will be under Rio’s watch, although at 84, I could very well still be around.

I would very much like to fly her on her 100thbirthday.

And if by some miracle I live to be 100 years old, Tess would then be 116 years old; which is kinda funny, as I always think of her as so much older than I; but really, she’s only a hair more than a decade and a half up on me.

Still, could Tess really last more than a hundred years?

Why not? Flight as we know it turns 115 years old this December with the anniversary of the Wright Brother’s first powered flight at Kitty Hawk, and the airplane that made that flight still exists in the Smithsonian, although granted it’s not flying—but I bet it could. And plenty of airplanes much older than Tess still ply the skies.

Properly cared for, their years and hours roll on. One thing is for sure, when my aerial odometer gets ready to roll five thousand, I’ll be paying close attention.

With the spirit of my father looking on over my shoulder.

 

The triumphant return of Warbler

“You warned her,” said Debbie.

“Seeing all we’ve been through up close and personal, you’d think she’d have known better,” said Mom.

“This is what she gets for buying an Ercoupe,” said Rio.

My family is lacking in, you know, basic human compassion. Sure, I knew that sooner or later—probably sooner—Lisa’s Warbler would suffer his first breakdownon her watch. But still, I felt badly for her.

Now, you may recall that the consensus from all the experts we phoned, after pushing Warbler almost a mile across the airport to get him back to his nest, was that he was suffering from a stuck valve; albeit one that was manifesting in a way that no one had really heard of before, what with the prop stuck fast turning one direction, and freely spinning in the other.

But they were all wrong.

This is the Tale: The very next weekend Lisa’s mechanic drove over from Santa Fe with a trunk load full of tools. He did some tests, poked, prodded, and basically did all the stuff that airplane doctors do to sick airplanes. Rio and I hung out in the back of Lisa’s hangar, rocking back and forth in her rocking camp chairs, staying out of the way, and pretending to surf the internet on our iPads.

Really, we were eavesdropping—drinking in every word.

After a bit, her wrench-turner decided to fire up the plane. We helped pull Warbler out of his hangar and he fired right up. Lisa was in the cockpit, the mechanic, Rio, and I arranged in a loose ring around the plane, heads cocked, ears aimed at the engine. It sounded, well, not quite right. Or did it? I’d rarely been outside of Warbler listening to his powerplant sing.

This was followed by a comic series of hand signs and pantomimes between Lisa and her mechanic. It became pretty clear that they weren’t speaking the same language. The various finger pointing, hand swirling, and gestures mimicked two drunken deaf people leaving a bar and arguing in sign language over whether or not to call a cab. She was saying that in the cockpit, the noise was back. He was saying that outside, it sounded fine.

Rio looked at me and shrugged one shoulder. At least he and I were talking the same language.

Eventually Lisa throttled up and then we all knew something was amiss. In Warbler’s tongue, he made it clear that something was very wrong with his engine. The mechanic moved his hand quickly back and forth across his throat and suddenly he and Lisa were speaking the same language. She cut the engine.

I was secretly relieved. Airplanes sometimes behave themselves for their mechanics, only to act up again as soon as the “parent” is out of the room. I was afraid the man would find nothing, leave, and suddenly Warbler would be back to his antics. At least—no matter what the problem might be—the mechanic was now witness to it, could hopefully figure it out, and then fix it.

The sun beating down, we pushed Warbler back into the shade of his hangar. The mechanic started rocking the prop back and forth when some movement in the engine compartment caught his eye. I missed what he said, but a moment later his head was inside the engine compartment on one side, and Lisa’s head was inside the engine compartment on the other side.

Now, if you don’t already know this, the latest and greatest in airplane engines is about as technically evolved as a 1932 gasoline-powered lawn mower. They haven’t changed much in eons. Of course, Warbler’s engine is only one year younger than Warbler himself. He was born in 1946, and his current engine rolled off the Continental assembly line a year later in 1947. I guess engines can’t really roll off of assembly lines, now can they? Well, however it was moved off, it was originally bolted onto the nose of a brand-spanking-new Cessna 140. That airplane later got an upgrade to a more powerful engine, and the cast-off original engine from that plane somehow found its way to Lisa’s plane in the following decades.

And you think your family history is complicated.

But back to engine tech: An airplane engine generates power from controlled explosions of a gas and air mixture in each cylinder, which drives the piston downwards. The match for these explosions is the spark plug. Airplane spark plugs get their sparks from spinning magnets called magnetos. If the magneto were to stop, the pulses of electricity they make would stop, the spark plugs would stop sparking, and the airplane’s engine would stop. Which would be bad.

Accordingly, airplanes have two magnetos. Just for in case.

The magnetos are bolted to the back of the engine and are driven by gears inside the crankcase. Once the engine is running, itis spinning the mags that keep it running. It’s really quite clever. At least until one of your two magnetos comes completely apart.

And that’s what happened to Warbler. All four screws that held the two clamshell halves of the right magneto together were missing, the case had come apart, and the mechanism was shredded and stripped.

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Luckily—if these kinds of breakdowns can have any luck about them at all—the damage was to the outside end of the mag, not the part where it attaches to the engine. Those gears were all fine.

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The solution was ordering a new mag. Well, returning the half-demolished “core” and purchasing a refurib’d replacement. “What’s this going to cost me?” Lisa asked her mechanic.

He shrugged, “I dunno. Probably a thousand bucks.” Then after a few beats of silence he added, “All airplane parts cost a thousand bucks.”

Of course, add to that two house calls, as Warbler isn’t flyable with one mag off, and the innards of his engine exposed to the elements…

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Her mechanic wrapped up the damaged mag in a small blanket, like an orphan baby, and drove away in a cloud of dust. Tess still broken down in another city, there was nothing left to do but break out the bourbon.

Now I know what you are thinking: How the heck could all four screws work loose? Did someone forget to replace them after working on the mag? We’ve asked ourselves that; over and over and over again. But like the question about whether or not there was a second shooter on the grassy knoll, this is one of those questions we will never likely learn the answer to. On the surface, it looks like a maintenance failure. Like someone forgot to put the screws back in. But looking though the logs, the mags hadn’t been worked on for a looooongtime. So on the one hand it seems unlikely that all the screws could fall out, but on the other hand, if they were never there, how could the plane have flown so long?

Before every takeoff, pilots independently check both mags by using the ignition key to run what is called a mag check. Lisa was religious about doing hers. The right mag always ran rougher, as one or the other of the pair often do in airplanes, but the darn thing was always running. Heck, it was running when she did the engine runup for her mechanic right before the whole mess was discovered. We spent a lot of time talking about the flight hours and the various maintenance log entries from before and after Lisa took over as caretaker of Warbler.

In fact, we spent the next two weeks doing nothing but that until her mechanic came back to SXU with a shinny “new” mag. He bolted it on, then fussed around with the prop and a small beeping box, adjusting the timing of the mag so it would spark neither too early nor too late.

When he was done, it was out into the sun for Warbler, for an engine test. He sang his throaty song, clear and bright. Even on the right mag alone. Problem solved, right?

Not necessarily. The problem with the mag didn’t rule out the possibility that there was alsoa valve problem. One that wouldn’t show up until after the engine had been running at full power for a while. A test flight was needed.

Now, Lisa’s mechanic is a pilot, too. Some flying mechanics insist on test flying their work, others don’t. He’s one of those that don’t.

As we hadn’t broken out the bourdon yet, I pulled up my big boy pants, pulled on my Chuck Yeager boots, and climbed into Warbler’s cockpit.

“Stay within gliding distance of the runway,” Lisa’s mechanic told me.

Roger that.

I spent the next half hour circling the field by myself, bored to death. It was bumpy as the dickens. Finally, fuel running low, Warbler and I returned to earth. There was no valve problem.

Lisa paid off her mechanic and he disappeared in a cloud of dust. She turned to me and said, “I really need to fly. You know, not train. Just. Go. Fly. Understand?”

I understood. We climbed in, belted in, and headed out. She carefully checked her mags and ran up her engine. The takeoff on Runway One-Ninner was smooth and as she turned and flew down the Pecos River Canyon south of the airport the choppiness I’d experienced in the atmosphere over the airport disappeared.

I turned and looked at Lisa at Warbler’s helm, and watched a metamorphosis take place. For the last two weeks, Lisa had been a woman of stone. Her eyes narrow, scowling, dull and flint-like. Her jaw tight, the usual smile absent, replaced by a horizon-straight slit. Her shoulders hunched tight to her neck. Now that all began to melt away. Her shoulders relaxed and dropped, her eyes widened and lit afire anew, and a smile danced at the corners of her mouth, slowly spreading like the growing dawn until her entire face was a picture of pure joy.

The magic of flight was erasing the stresses of doubt, fear, and expense that had hung over her like a dark shadow for the last two weeks.

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Yeah. They have their challenges, but this is why we own airplanes.

 

Bull, but not like you think

My bedtime reading this month is Gordon Baxter’s Bax Seat. He’s a hoot to read. If you’ve never experienced him, file a flight plan to Amazon and pick up a copy of one of his books. Right now, I’m knee deep in the chapter, “A little orange-and-white airplane,” about his first airplane.

It’s a love story.

As a side note—and Bax was famous for his side notes—he mentions that his plane was born February 27, 1968, which makes her a Pisces. That struck a chord with me, but to be honest, I’d never thought twice about Tess’s Zodiac sign. I put the book down and headed for a computer.

My little blue-and-white love is, as it turns out, a Taurus.

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Sidney Hall, 1824 from OpenClipArt.org

Not knowing—or caring—much about horoscopes and the like, I had to do some research. According to Uncle Google, Taurians are reliable (ha!), practical, ambitious, and sensual (how true). Oddly, they are apparently earth signs, which seems odd to me for an airplane. I wasn’t sure how all this was stacking up, and it wasn’t improving my option about all things Zodiac until I picked up two little tidbits.

The first was the Taurus motto: “Nothing Worth Having Comes Easy.” Now that describes airplane ownership! And the second was the perfect love matches. Apparently, the top matches for a Taurus are Virgo, Capricorn, or Pisces.

I’m a Virgo.

Tess’s owner, Grandma Jean, is a Capricorn.

And Rio, Tess’s next caretaker, is a Pisces.

Sounds to me like matches made in the heavens.

 

A real doll

Should the flight chart go here, or over here? Hmmm… And what about the jacket? Open or closed? And the goggles, what about the goggles? Around the neck or atop the head? Which would look better? Darn it, that damn silk scarf keeps getting in the way.

I’ve never had problems like this before. But in this case, appearances matter.

“Oh great,” said Debs with an expression halfway between a frown and a pout, “I married a man who plays with dolls.”

I glared at her over the Barbie Doll on the kitchen table. OK, yes, I’d had been fussing over the doll for over fifteen minutes, but I was hardly playing with her. I was trying to pose her, which is an entirely different thing; and for all you men who’ve never played with dolls, it’s harder than it looks. Most Barbies, and being a boy I didn’t know this, don’t have bendable knees. Their legs are like a Nutcracker Suite Soldier, moving stiff-leggedly at the hip, making it difficult to pose her realistically. Having her sit on a shelf? That was totally out.

Actually, I hate to admit it, but I did play with dolls as a boy. I think all boys of my generation did, but the lexicography was different because, back then, playing with dolls would have made you a sissy. Or worse. No, instead, we boys played with action figures.

Words. Yeah. They matter.

The premier boy-approved (by our parents and grandparents) action figure of my childhood wasn’t Barbie’s sissy boyfriend Ken, no, it was G.I. Joe. Unlike the modern pocketable action figures, my G.I. Joes were Barbie-sized, around a foot tall. Just like Barbie, Joe came with a wide range of clothing to choose from. Oh, and accessories, too. But rather than purses and jewelry, Joe came with an array of firearms, grenades, flame throwers, knives, and the like, as well as less violent accessories like canteens, compasses, and field glasses. Instead of a Corvette, he had a jeep. Instead of a dream house, he had a mobile command center. Not that I ever had any of those higher-end accessories, but one of my school chum’s father was an honest-to-God airline pilot, and that boy had everything G.I. Joe could want.

But, most importantly to our conversation here, G.I. Joe can bend his damn knees. As well as his ankles. And he could bend at the waist as well, I guess so the drill sarge could make him do sit-ups or whatever. My point is, I have no doubt that I could get a G.I. Joe pilot posed realistically for display in our flight lounge lickety-split. But Barbies are quite stiff by comparison, I guess to keep a smooth sexy line to the legs and tummy, but it was making my job nearly impossible. Getting this Barbie posed for display in our flight lounge was taking waaaaaaytoo much time, and even then, I was unhappy with the results I was getting.

And now my wife is calling me a sissy.

Why was I trying to pose a Barbie Doll for display in our flight lounge in the first place? Well, this isn’t just any Barbie. She’s the new Amelia Earhart Barbie.

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This is the tale:

I while back I read in one of the aviation pubs that I write for, I don’t remember which one, that Mattel, makers of Barbie Dolls for nearly sixty years (you gotta admit, she still looks pretty hot for her age) were going to release a new role model series of Barbies to salute important women in history. It was to be called the Inspiring Women Series. Some of these new dolls would depict living women including athletes, scientists, artists, and professional women. Other dolls would depict significant women from recent history. Included in the lineup would be the Aviatrix Amelia Earhart. She would be in stores near me in six months.

I then promptly forgot all about it, until the other day when I read about Amelia Barbie again in Patty Wagstaff’s columnin Plane and Pilot—ironically pretty much the only aviation magazine I’ve never been able to crack. Anyway, for some reason, right on the spot, I decided we should get one of the now-available Amelia Barbies for our burgeoning collection of aviation memorabilia that Debs tries to keep limited to the flight lounge, the library, or the hangar. (It doesn’t work, plane stuff keeps popping up everywhere. As I write this a DC-10 is on the living room coffee table and a Reno Air Races clock is on the nightstand in the master bedroom.)

A few clicks at Amazon, and the deed was done.

A week or so later Amelia flew in. She came in an oversized box, a box so oversized I couldn’t even connect it in my mind to anything we’d ordered. I couldn’t imagine what was in it. When I opened the box, I found Amelia gently cocooned in many layers of packing. Even the see-through clear plastic retail display box was carefully wrapped in tissue paper to protect it from even the slightest risk of scratches.

That’s when I remembered: Barbie collecting is a deadly serious business. I waivered about removing the doll from the package. Wouldn’t that reduce the value?

Of course, I didn’t buy the doll as an investment. In fact, I’m not sure why I bought the doll at all, but it certainly wasn’t with the idea that it would someday be valuable enough to send Rio to college or help pay for an annual inspection. Still, I brought her home in the original packaging where my wife (who did play with Barbies as a child) insisted we get her out of the box to inspect her.

Even though her legs are locked, her head turns and bends realistically. She can also move her arms, elbows, and wrists—but precious little good it does as she’s wearing a heavy brown leather barnstormer jacket. The rest of her wardrobe? Knee-high riding boots, khaki knickerbockers, a white top and a silk scarf. She has a flying helmet and a pair of goggles, and a flight chart. I haven’t unfolded the chart yet, because I suspect that, just like the real thing, I’d never be able to figure out how to get it folded back up again.

Based on what I’ve read about the real Amelia, I think she would have approved of her miniature doppelganger.Well, mostly. Because I know what you are wondering: What about Barbie’s controversial measurements? Did Amelia Barbie inherit them? Yes, Amelia Barbie has the classic Barbie bust, which is to say, significantly less aerodynamic than the real aviator’s.

So is this doll just Garden Variety Barbie with boy-short brown hair and an Amelia Halloween costume, or did Mattel actually craft the doll to look like the famous Aviatrix?

To be honest, I’m not sure. First off, contrary to what my wife accused me of, I don’t play with dolls, so I don’t have any other Barbies to compare Amelia to; and secondly her little face is so small it’s hard for me to tell. But I did glace through the online portfolio of the series, and each doll does seem to have a different face. The Amelia Barbie also has the closed mouth smile like the one seen in most of the historic pictures of the famous pilot, rather than Blondie Barbie’s more typical perfect white-tooth smile, so I think Mattel may have gone the extra mile.

Meanwhile, did I ever get her posed to my satisfaction? No, I didn’t. I guess I’ll need to get a G.I. Joe Action Pilot for that.

I don’t think Debs would mind if I played with action figures.

 

 

One spare isn’t enough

“This day is really improving,” said Lisa with a big smile on her face as I rolled Warbler’s wings level and entered the downwind for Runway 8.

But that ear-to-ear smile was not to last.

Now, for background, you need to know that Tess, when it comes to maintenance, has become nearly as much trouble as a Warbird. Yeah. She’s “down.” Again. I would’a thought that for a woman of her age hot flashes would be a thing of the past, but just days out of that killer annual earlier this summer, she began to overheat. Big time.

I’ll spare you the pain of the details, and myself the PTSD of recounting this latest woe, but the bottom line is that two of her four nearly-new cylinders have to be pulled off. According to my logbook, I took her to her new shop about six weeks ago, and it’s likely to be several more weeks before she’s back in my hands (or I’m back in hers, as the case may be).

But that said, my logbook is hardly empty of Ercoupe time since. In fact, I’ve been flying a lot. How can that be? Well, the “family” has a spare airplane.

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Yep. I’ve been flying with my buddy Lisa as the safety pilot in her plane, helping her polish her skill set prior to her next round of formal training. Actually… Come to think of it, Lisa’s skill set has become so polished that I haven’t had to touch the controls in… well, I can’t remember how long it’s been. But each time we fly, she’s kind enough to let me take the controls at some point so that I can feel like a real pilot again.

Most days, after Lisa flies, Rio takes over the left seat and we go up and polish the maneuvers that his flight instructor is teaching him as well. We had been doing Rio’s training in Tess, but with her in the Airplane Hospital again, Lisa loaned him the keys to Warbler.

We all started joking that it’s a good thing we have a spare airplane. But as it would turn out, one spare Ercoupe isn’t enough. And that’s why Lisa lost her smile.

So much for background. Now on to today’s Plane Tale…

 

We rose early—me from the master suite and Lisa from the guestroom—and met at the coffee pot, bleary-eyed. We aren’t morning people either of us, but the early morning sky favors flight training. Winds tend to be light, and thermal turbulence from the sunbaked landscape hasn’t started to form yet. But today, it was clearly a waste of blissful sleep. A quick look out the window showed that the weather was not as forecast.

You can’t trust weathermen and psychics.

Still, we’ve learned that the weather at my house (which is 20 miles closer to the field than Lisa’s, hence the use of the guestroom on flying days) and the weather at the airport can be so different as to be in alternate universes, so properly caffeinated, we headed out.

Headed out into weather that grounded the crows that live on the airport beacon tower next to the hangers.

So instead of pre-flighting Warbler, we dumped the trash in the terminal, restocked the fridge and the snack baskets, and looked to see how many new pins had been placed in the large flight planning chart on the wall, the one that visiting pilots are invited to mark their home airports on. Then we hung out in Lisa’s hangar, mine being empty. She also has windows that look out to the East, allowing me to keep one eye on the weather while surfing the internet on my flight pad.

As the sky began to lift the wind came up.

“You know what?” said Lisa, “this isn’t happening for me today. But if you want to fly for a change, I’d be happy to come along for a ride.” She dangled Warbler’s keys in front of my face.

If there’s a pilot who can turn down an offer like that, I’ve never met him. Or her.

I had planned to do a toilet paper chase after Lisa’s practice. That’s where you fly up to around 10,000 feet, chuck a roll of (fully biodegradable) toilet paper out of the plane (over and empty area) then dive on the streamer and try to cut it with your wing as it flutters to the ground. It’s easier said than done, but every bit as much fun as it sounds. And I’ve actually succeeded at doing it.

The ceiling was starting to break up, so I chucked a roll of toilet paper in the back and up we went. It felt strange to be in Warbler’s left seat.

But as we climbed into the murky air, it was clear that this was not a day to venture up to 10,000 feet. I opted for barnstorming instead. Low and slow down on the deck we zipped between sandstone buttes, circled the ruins of abandoned ranch houses, and did lazy S-turns up and down empty dirt roads to nowhere—soaking in the view and the feel of flight.

Our RMP was acting up a bit, first high, then low. I didn’t give it much thought. Warbler has a new throttle and I figured that we didn’t have the friction lock set right yet.

I figured wrong.

“Thanks for letting me take the left seat,” I told Lisa.

“Actually,” she said, “I’m enjoying being a passenger for a change. Over here is where I fell in love with flying.”

Finally, gas running low, it was time to head back to the nest.

“This day is really improving,” said Lisa with a big smile on her face as I rolled Warbler’s wings level and entered the downwind for Runway 8.

On base it seemed like I needed a lot more back pressure on the elevator than normal, and we also ended up landing long. But the touchdown was smooth, the moment between flying and rolling almost undetectable.

Then the noise started.

Or maybe it was there all along and we just couldn’t hear it over the roar of the engine. It was a flapping-type sound. I cocked my head to one side. “Do you hear that?” I asked Lisa. Then I pulled one ear cup away from my head, trying to hear it better, trying to process what it might be. As Warbler rolled down the runway, it seemed to get louder.

We needed fuel, so I headed for the far end of Eight, where Taxiway Charlie leads to the terminal and the pumps.

I should have turned tail and headed back to the hangars. Hindsight.

As we crossed One Niner, the noise was really distinctive. It sounded like a loose cowl banging in the slip stream. I decided to shut down right where we were. Nearly a mile from either the hangars or the ramp.

It never occurred to me that the engine would never restart again.

I pulled back the throttle and the mixture, then turned off the mags. With an abrupt shudder the prop snapped to attention, stopping at 12 o’clock, not making the lazy spin down we are used to. With trepidation, I slid the top of the three-piece canopy to the right, climbed out onto the wing, dropped to the ground, and came around to the front of the plane.

Everything looked normal. No loose cowl pieces.

For some reason, I reached up to pull Warbler’s prop down to the normal position.

It was stuck fast. Excalibur in the stone. My mind couldn’t process what my hands and eyes were telling me. One moment the engine is running; the next moment, after shutting it down myself, the prop is stuck fast.

I didn’t know what to do, but attempting a restart was out. I looked far to the West at the distant Lego block of the hangar. Then I looked far to the South at the distant Lego block of the terminal. This was a stupid place to shut down.

So like hippie college students who ran out of gas on the way back to the dorm, we pushed Warbler back down the taxiway, across One Nine, and back along half the length of Eight. Well, Lisa pushed. I pulled on the stuck prop, using it as a combination tow bar and steering tiller.

It was a long haul, helped by a friendly couple from Arizona headed home from AirVenture, who added some horsepower to the pushing on the last half of the journey.

The slow roll to the hangar seemed to take longer than the flight that proceeded it, but eventually we got Warbler back in his nest, where Lisa collapsed into a little puddle of DNA in the corner. Not to say she reverted to sucking her thumb, or anything—which I probably would have—but there are some things in this world you just can’t do for yourself, and a good example is calling your mechanic to discuss a very expensive-sounding repair on an airplane you really couldn’t afford in the first place, so I offered to make the call. That’s what friends are for.

I got the man on the phone and described what had happened. The prop would turn backwards as much as I wanted it to, but going in the normal direction of travel, when the blade reached 12 o’clock it stopped cold.

The mechanic said he’d never heard of anything like that before.

He had me check the oil. It was fine. Then one or two other things. Finally he said, let it cool down, then see if the prop frees up.

As we had time to kill, I starting calling various experts we knew in the Ercoupe community. The first guy thought it sounded like a broken crankshaft, about the worst thing that could happen. But I didn’t think so. Sure, if the prop were totally frozen, or totally loose. But half and half? Of course, all I know about airplane breakdowns is things that have broken down on mine. I was in uncharted territory here.

The next three guys I called had never heard of such a thing, either. Great. But all three of them instinctively felt we were seeing a bizarre manifestation of a stuck valve, a serious but not fatal mechanical issue.

Hours later, the engine cool, the prop spun freely again.

The next step? Lisa’s mechanic will have to make a house call. That will happen next weekend. And in the meantime, even with two Ercoupes, we have no plane to fly.

One spare, apparently, is not enough.

 

For the love of “steam gauges”

“But what I don’t understand,” said Lisa, her face earnest and serious, “is where the steam that runs these things comes from.”

It was one of those speed bump moments that sometimes happens in conversations.

We’d been talking avionics, which is a fancy word for instruments that go in airplanes. Increasingly, over the last few years, most modern avionics are computer screens called “glass” or “glass cockpits” in the flying world; while the older traditional round-dial flight instruments are now universally called “steam gauges.”

I have no idea where the label “steam gauge” came from, but I suspect it started out as a slur perpetrated by glass cockpit salesmen that eventually went mainstream—losing its negative connotation in favor of a nostalgic fondness. But Lisa, a razor-sharp scientist by education and profession, tends to take things literally, and assumed it was a functional label. I could almost see her doing a mental inventory of her new plane, confused about where the water tank for the steam gauges could possibly be hiding, and how often she should refill it.

Of course, old-school flight instruments do not, in fact, run on steam. They run on either air pressure or electricity, depending on the model and type of instrument. I suppose that if the label “steam gauge” wasn’t a conspiracy of the glass cockpit crowd, maybe the term came about because, for some, all those wonderful round gauges reminded them more of the cab of an old-fashioned steam engine than that of a modern flying machine.

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But I’m here to defend the airplane steam gauge, because in reality, it’s anything but old fashioned. Rather, the steam gauge is a modern marvel. Now, if you’re a lover of high-res color moving screens, just hear me out, because a traditional flight instrument is an absolute miracle of graphical presentation that you might not have appreciated, one unrivalled in human history, and not deserving the lowly title that it’s now saddled with.

Think about it. A true steam gauge, on a boiler in a basement in a Third World country somewhere, is nothing more than a single needle that tells you how close the steam tank is to blowing its lid. Aircraft steam gauges, on the other hand, can tell us how our planes are orientated within a three-dimensional environment; if we are on course or off; and can even guide us to fog-shrouded runways—keeping us correctly lined up on the runway while descending safely through space without hitting anything on the ground.

Try that with a steam gauge out of a Union Pacific Big Boy 4-8-8-4 locomotive.

And there’s more. Not only do aircraft steam gauges display an amazing range of data, they do so in a way that allows for a six-second scan, literally taking six seconds to take in all the various instruments to assure that all is well with the flight. How is that even possible? Because aircraft-quality steam gauges are actually carefully engineered hieroglyphic interfaces.

Now wait a minute, you say. Aren’t hieroglyphics those funky symbols in the Pharos’s tomb? The ones no one can read?! Well, yes and no. It’s true that the meaning of some ancient hieroglyphics is lost to time, giving the word hieroglypha quasi-enigmatic connotation, but in its purest form, a hieroglyphic system of writing uses symbols to form words and concepts. In other words, picture writing. And we all know that a picture tells a thousand words, making it the fastest way to communicate a lot of data. After all, we humans are visual creatures.

Here, let me give you an example of another great steam gauge, one that pre-dates the world of aviation, to illustrate what I’m talking about. If you were born before 1972, you were probably raised with the granddaddy of all hieroglyphic instruments: The wrist watch. A traditional wrist watch (not the pilot type with all sorts of unnecessary dials to make us look smarter than we are) has one dial and two hands. A scale on the dial shows half the day, twelve hours. Overlaid on that scale is a second scale that shows sixty minutes. One of the two hands of the watch indicates where we are in hours during the day by pointing to the hour scale, and the other hand indicates how far through that hour we are by pointing to the minute scale. A fancy model ups the ante with a third hand for tracking seconds.

It sounds mind-numbingly complex when laid out in words, but in action it brilliantly does what the best graphical interfaces do: It paints a picture. Quickly. Once you learn its language, you can “read” it without thought. At a mere glance, you “know” what time it is. On the other hand, if you look at a digital watch that says 3:59 p.m., you have to think.

And thinking takes time. Who has time for that?

Especially in an airplane.

That’s one of the things I love about airplane steam gauges. The instruments collectivity paint a picture of my airplane in the sky. Without needing to think about it, I know, as if I were glancing at my watch, that all is well—or that something isn’t right. That’s a pretty sophisticated interface. One that, like the wrist watch, thrives best on simplicity.

Airplane steam gauges keep it simple. They are visual Haiku.

Of course, glass instruments have graphics, too, but there’s no Haiku to be found there. It’s more like an epic poem. They display a ton of information, and for me anyway, that’s part of their problem. I have a hard time seeing the trees for the forest, or the forest for the trees. All that brilliant color and fancy graphics just doesn’t click in my brain the way a good set of steam gauges do. But maybe that’s just my age. For digital natives, I’m sure it’s different.

Another thing I like about steam gauges, and this would hardly be a reason for choosing them, is that I think they look better on the ground. Yeah, I know that’s not where they matter, but when walking around the ramp, poking my nose up against the windows to look into various cockpits, steam gauges give a parked airplane a business-like look. Sure, the tires are flat on that old Cherokee chained to the cracked and weed-infested far end of the ramp. Yeah, its paint is worn, fading, and peeling; and there’s a bird’s nest in the engine cowl—but the cockpit is alive with possibilities. Compare that to the shiny new Cirrus over by the fuel pump. Powered off, its blank cockpit looks like an abandoned black and white television set in the back of the Salvation Army store. Glass makes planes seem dead on the ground.

In a similar fashion, I like climbing into a cockpit that looks ready to go before my finger strokes the master switch.

But neither my fondness for the steam gauge as a concept, nor my joy in sliding into a cockpit that looks ready to go, had any bearing on my recent decisionto remove the several pieces of glass we had installed and replace them with (horrors!) steam gauges.

Nope. It was completely pragmatic. Our plane, Tessie, is a flying greenhouse. She has glass (the kind you look through, not the modern instrument kind) in front. Glass to the right. Glass to the left. Glass above. Glass behind. It’s a lovely bubble of view. It also doesn’t have even an inch of shade. Nor does our panel have a sun shade, or room for one.

The result? Glare. Epic glare. The only time I can read a glass panel display is when the plane is in the hangar. Oh. Right. I can’t read it there either, because the plane isn’t running. This was never a problem with the steam gauges of old. They have glass faces, but something about the material used in them resists glare, while something about the material used in modern glass cockpit displays seems to attract glare the way a magnet attracts iron filings.

So I’m not a luddite. And while I’m an aficionado of the classics, that had no bearing on my decision. I just want to be able to read the story my airplane is telling me. And for this plane, for this pilot, steam gauges are the only way to go

Now, if you’ll excuse me, I’ve got to go refill the water tank.

 

Yellow Beard, the cross-dressing pirate

It sounded simple. Lisa loves her new Ercoupe “Warbler,” but there are a few things about his look she’s decided to change. First off, he wears Royal Air Force colors, and despite what Lisa’s Ancestry DNA report revealed about some unexpected British heritage, she’s an American Girl. So Warbler is resigning his RAF commission later this summer, and joining the U.S. Army Air Corps.

His Brit wing rondels will be replaced with Air Corp stars, then, to girl-up the little warbird a bit, his large fuselage rondels will be covered up with the Women Airforce Service Pilot (WASP) mascot, the girl-geminin “Fifinella.”

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I think it’s going to be an awesome look for both Lisa and Warbler.

Those plans in the works, the only remaining problem was Warbler’s tail. There was a rectangular RAF logo on the outside of both of his oval vertical stabilizers. The shape was all wrong, but they couldn’t be removed as they were painted on.

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What to do?

After several sessions of sitting in her hangar with an adult beverage studying Warbler’s tail, Lisa decided the solution was to paint the stabilizers to match his wings. We all agreed that was the solution, but it didn’t go any farther than that until the intercom broke down.

Lisa, Rio, and I had gotten up at 4 a.m. to beat the heat and fly Warbler—Tess still being out of action, now at a different maintenance shop, a tale for another day. Anyway, back to the story. With the intercom crapped out, we could hardly do any flight instruction, as neither student would hear a word I was saying! Sitting in Warbler’s cockpit in front of Lisa’s hangar, I was able to order a replacement from Amazon, of all places, but it would take two days for it to arrive. We are not yet to the age of near instantaneous delivery of Amazon goodies by drone.

So there we were. All dressed up and nowhere to go. Now what? Well, why not paint the vertical stabilizers? They really aren’t that big. How hard could it be?

I hear many of you laughing in the background.

As with many (most?) of our misadventures, things didn’t go as planned. First, Rio and Lisa went out to the local hardware store for yellow paint while I worked to install new yoke grips in Warbler’s cockpit. Apparently, the store didn’t have much to choose from when it came to yellow paint, and the sample they brought back, when sprayed on a removed inspection plate, was lemon drop yellow. Now, before all of this, I didn’t give yellow much thought, but as it turns out there are 1.6 million different shades of yellow, and whatever shade of yellow Warbler’s wings are, they ain’t lemon drop yellow. Thus began the Yellow Quest. I’ll spare you the painful details, but it involved 247 miles of driving, a hardware store, and auto parts store, and a farm and ranch supply house. The good news is that after several false starts, we found a color of spray paint that was an exact match to Warbler’s wings.

It ended up being the next day before we took on the actual painting, Rio bowing out as he couldn’t make sense of getting up at 4 a.m. to paint; whereas Lisa and I, knowing that we’ve been running triple-digit temps the last few days, knew it was the only sensible time for the project.

We arrived at Lisa’s hangar before sunrise with bundles of old newspapers, plastic sheeting, and blue painter’s tape. The last few days had been calm, but as we had chosen to paint, gale was blowing. The winds, 26 miles per hour and gusting to some crazy-high number, tugged at the wind sock and rattled the hangar doors like giant gongs.

Spray painting outside was out of the question. But we didn’t think it would be a big deal to do it in the hangar. It was such a small area to paint. We taped off Warbler’s tail, and (luckily) draped the rest of the plane under plastic sheeting, then got to work.

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Lisa did the paint shaking Macarena then handed me one of the two cans. She went first, but her spray nozzle failed. Nothing came out, and when she took her finger off the top, the nozzle popped out and sailed across the hangar like a champagne cork on New Year’s Eve.

My turn. I carefully held the can upright, aligned my distance, and deftly applied one sweeping stroke of yellow to the brown-green tail.

Nothing changed.

Another burst. There was still no visible yellow.

A third burst. Then fourth. Then a fifth. Finally, a pale sheen of yellow, barely detectable against the army brown-green, revealed itself. I looked up and the lights of the hangar were faint and distant. A dense yellow fog drifted above me.

Oh dear.

Well, forge on. In about 15 minutes, I finally had a good first coat on Warbler’s vertical stabilizer and a really good final coat on me. As I cracked the hangar doors to let the yellow cloud out, Lisa took one look at me and starting laughing. Every grey hair on my head, beard, and arms was now straw yellow.

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She dug out a dust mask. “Here, Yellow Beard,” she insisted, “wear this.” (Who travels with dust masks?) But it was a good thing; otherwise the cilia in my lungs would no doubt be Club Cadet Yellow like a large portion of my body and my old painting clothes, which being old and threadbare, suffered a structural failure on the second coat when I bent down to reach the portion of the stabilizer below the tail. I heard the unmistakable sound of denim tearing, but after quickly checking my six, and finding nothing, I ignored it and kept working.

After the second coat of paint, Lisa—a mischievous twinkle worthy of Fifinella in her eyes—asked me, “So how do you like wearing that ballroom gown?”

Huh?

The left seam of my shorts had given way, from the waist to the hem. Naturally, being Lisa, she alternately teased me about the torn shorts and the yellow beard the rest of the day.

But at least Warbler’s new tail came out looking swell.

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And now you know the tale of Warbler’s tail, and that of Yellow Beard, the cross-dressing pirate in his ballroom gown.

A tale of two cowls… well, three, actually

Houston, we have a cowl problem. As, it seems, do all Ercoupes. Our problem started with a nose cowl crack. We’d just bought Tess, and the crack was brought to my attention during the first of her many, many rounds of maintenance.

My options were to buy a used replacement nose cowl from the Ercoupe junkyard guy for $500 bucks (which would probably crack, too), buy a new cowl from Univair for $1,200 bucks (which would probably crack, also), or have my guys “patch” it.

Silly me, I opted for the patch, and when Tess came home from her mechanics, her beautiful, flat nose was covered in brass rivets. It looked like Machine Gun Kelly strafed us on the runway.

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This was just days before our first Ercoupe convention, and I was mad as hell. It was not the first impression I wanted to make. I spent the afternoon sitting on an upside-down bucket with a Q-tip and a can of metallic touchup paint, painstakingly covering each and every one of the 43 brass-colored rivets with dark blue paint. It was slow going. Metallic paint doesn’t like to stay stirred. Or to stick to brass. In the end, while my handiwork wouldn’t pass close inspection, or win a Lindy at Oshkosh, from any respectable distance it didn’t look too terribly bad.

But since then, every year it seems, a new crack develops, and more rivets get shot into the nose bowl. Rather than Machine Gun Kelley, on close inspection, it now looks like an inebriated Elmer Fudd blasted Tessie’s nose with his double-barreled shotgun.

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Truth be told, there’s actually no original metal left at all. I’m flying behind a solid mass of rivets.

Now, not to whine about money (again), but I think I might have mentioned that while Ercoupes are very affordable to buy—less than most cars—the problem with airplanes is that, sorta like kids, the real costs start when you bring them home from the hospital. All these patches weren’t cheap. I could have easily bought two new nose cowls for what I’ve paid in patches over the years.

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In fact, that’s what my mechanic mentioned sorta off hand as he handed me the latest invoice. Naturally, the next day, a new crack developed.

Normally, at this point the decision would have been obvious, but there are extenuating circumstances. The first is that there’s an airplane paint job on my horizon. And I was sorta thinking about replacing the entire cowl, not just the nose bowl, before the painting, as it’s all in pretty bad shape. But that aside, even if I just wanted to get a new nose bowl, it doesn’t make much sense to pay to have it painted when the whole plane is going to be painted in a few years, nor would it make sense to leave unprotected metal out in the elements just because a paint job is on the horizon.

But that’s not all. Now there are three options for new cowls. Univair still has the original thin aluminum nose bowl, but Alpha, who bought up a lot of mods from Skyport when they shut down, nearly have FAA approval for two more options. One is the original-style nose bowl, but made of a reportedly more crack-resistant fiberglass. It also promises to be cheaper. And additionally, they are bringing back a product called the Kinney Speed Bowl. It’s also a fiberglass bowl, but with a much larger air intakes for improved cooling.

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I was drawn to the Kinney for two reasons: We live in a hot desert; and the word “speed” was in the title.

That said, Rio thinks the Kinney bowls are the ugliest things in the world and, “The worst thing a man could do to an Ercoupe.” To be honest, I couldn’t quite picture how our girl would look with one on it, so I started Googling pictures of Ercoupe nose bowls.

And that’s when I discovered this:

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Image courtesy Machine Age Lamps

Which is about the coolest thing I’ve ever seen. Yeah. That’s a real-life Ercoupe nose cowl turned into a steampunk lamp. What’s the story behind it?

The lamp is the creation of Darin Carling. His brother Shawn runs an outfit called Machine Age Lamps in Lakeville, Minnesota. The brothers grew up on a small farm in rural North Dakota, so they were good at fixing stuff, creating stuff, or re-purposing stuff. Farm folk like that wouldn’t go out and buy a new cowl.

I don’t know if I ever mentioned it, but I wasn’t raised on a farm.

Anyway, after leaving the farm, Shawn, in his own words, spent the next 25 years “miscast” in corporate America, until one year at Christmas when he built his father a “unique” lamp out of old tractor parts. His dad dug it, as did everyone else who saw it, and one thing led to another.

“Another,” in this case, being the fact that his work is lighting Gordon Ramsey’s Restaurant. The one in Hong Kong.

Shawn’s highly successful company creates one-of-a-kind lamps from salvaged antique industrial, agricultural, nautical, and aircraft parts and gauges. The ‘Coupe cowl light was created by brother Darin, who was encouraged by Shawn to build some items for the businesses.

Darin told me he didn’t want to copy anybody else’s work, including his brother’s, and that it took him a long time to “come up with solid ideas of my own.” But wow, did he ever. Darin says, “We are interested in history and in all things mechanical, and old airplanes are as good as it gets.”

The ‘Coupe lamp actually started with a Cessna nose cowl. Darin says, “A few years ago I purchased a Cessna nose cowling from someone with no idea what I was going to do with it. It sat in my living room for 6 months before I started working on it. The first ones did not have lights as props but rather lights coming out the front and hanging down in almost an exhaust pipe fashion. They were kind of cool, but not quite what I wanted. One day I was looking for new light bulbs online and found these very large bulbs. I thought ‘just maybe they could be propellers!’ I made a prototype and it was on display at the Minnesota State Fair and everyone loved it. After that, we started to fine tune and dress them up with vintage emblems, real aviation gears, and valve covers.”

Darin, an aviation lover since childhood, has a deep desire not only to create art, but also to be true to history. “I also do my best to have all the parts make sense,” said Darin, “for example I only put Franklin valve covers in my Stinson cowls. History is very important to me, and to the people that buy our projects.” The Ercoupe lamp has vintage Continental valve covers and assorted engine gears for a cool look.

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Darin says he always keep track of where the cowls come from and, “If I can get history, I pass that along. One cowl I’m working on now has a photo copy of the bill of sale for the plane back in 1953.” That being said, I can happily report that no Ercoupes were harmed in the making of the ‘Coupe Cowl lamp. Darin bought the cowl from the friend of an Ercoupe owner in Michigan. Apparently, like me, the airplane owner was having a cowl problem. Unlike me, he had the sense to buy a new one.

Is Darin a pilot? Not yet, although his father worked for the FAA and brother Shawn has his ticket. Darin tells me he’s finished his ground school.

But back to the lamp. How does it work? Despite the old parts, all the electric components are brand new. The Ercoupe lamp is equipped with UL approved wiring, a dimmer switch, and a heavy-duty grounded lamp cord, although Darin says some airplane cowl customers have chosen to have electricians hardwire the lamp for “a clean cordless look,” controlling the lamp through a wall switch.

In the case of the cowl lamps, Darin builds a steel frame inside to support the soft metal cowls, which are either buffed or powder coated. The frame has mounting holes drilled on 16-inch centers to match up with the standard wall studs, allowing it to be hung “just like a picture.” Darin also covers the back of the cowl with sheet metal, painting the inside of it black. “When peeking in the cowl, I wanted the illusion of looking in a real plane,” said Darin, “and you would not get that if the painted wall showed through.”

So how do those crazy bulbs hold up? Darin says he’s yet to see one burn out, and some of the lamps in his house have been blazing away for three years. That said, “I always ship my cowls with three bulbs, just in case.” Will we see more Ercoupe art from Darin? “I would love to do more Ercoupe art,” Darin tells me, “I researched the Ercoupe and found it’s history to be very cool.”

Meanwhile, did I ever find a picture that helped me decide what Tess would look like with an entirely different kind of cowl? No. So for now we’ll probably just keep patching the patches. But I do know one thing: Once we decide what to do, I’ll turn our old one over to Darin and commission him to turn it into some sort of lamp for our hangar.

Maybe I’ll have him drill out the hundreds of rivets and have him put a little Christmas light in each hole. Or maybe not.

It would be blinding.

 

[Editor's Note: Darin tells Plane Tales that between our interview with him and going to press on this story the Ercoupe Nose Bowl Lamp sold to a private collector. But while you missed out on this lamp we're told that Machine Age Lamps has scored three more non-flight worthy Ercoupe nose bowls from the Ercoupe Junkyard guy, so more 'Coupe lights are coming!]

 

Cutting a shortcut

Yellow-gold sparks flowed like a fountain from the tip of the Dremel tool, as small beads of metal bounced off my face. Luckily, I had an old pair of safety goggles from Lisa protecting my eyes. It was slow going, cutting the old metal, so my writer’s imagination wandered.

First I was a steel mill worker, forging raw iron. Then a commando, cutting through the barricades on the beaches of Normandy the day before the invasion. Next a safe cracker after the gold and diamonds just beyond…

“How’s it goin’?” interrupted Lisa, bringing me sharply back to reality.

I set the Dremel on the platform of the stepladder, and studied my progress. I’d managed to cut a good five inches. I had three feet to go. “This might take a while,” I told her, then fired up the Dremel again, its high-pitched soprano electric whine dropping to baritone as I touched the whirling cutting blade to the metal wall in a fresh shower of sparks. The Dremel moved right to left, awkward for a lefty, bringing back a memory from last year’s OMG Facts Calendar that some ridiculously large number of left-handed people are killed each year by right-hand optimized power tools.

Hmmmm….

Well. The job must be done: Lisa and I are on a mission of unification. Bringing together two separate peoples. Really, an act of absolute selflessness.

OK. Well. That’s a lie. We’re just making a short cut. Here’s the deal: Even though our hangars are separated only by a thin sheet of metal, we are literally distant neighbors at the Santa Rosa Route 66 Airport.

This is because of the architecture of airplane hangars.

Our airport has just one hangar building, a six-plane type (although our two planes are the only ones there) called a “T-hangar” because it’s built out of T-shaped jigsaw puzzle pieces, with three interlocking Ts to a side. The top of the T accommodates wings as wide as forty-two feet. The base of the T accommodates the far skinnier tail of an airplane.

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Image: Teachspan

A T-hangar is a way to efficiently pack more planes per square foot of hangar, as the Ts interlock with a bit of room left over on each end, and little space is wasted. If you just strung six airplane-sized garages together, you’d have a much larger building and a couple of planeloads of wasted space.

Now, in our case, I have the end hangar on the North and Lisa has the end hangar on the South. Even though Superman would have no problem seeing though the wall that separates us, it’s a surprisingly long hike around the end of building to get from her hangar to mine and vice versa. It shouldn’t be a big deal, but you’d be surprised when we are both at the airport how often one of us needs something that’s in the other’s hangar. Plus, when we are both in one of hangars with the other hangar open, we can’t help but worry a bit about the security of the airplane next door.

“We should just cut a damn hatchway in the wall between our hangars,” Lisa said one afternoon after coming back from the other side with the wrong screwdriver.

I started studying the wall. It was made up of door-width metal panels, connected to each other with large nuts and bolts, then connected to a heavy frame work. The walls aren’t “load bearing,” meaning that removing one would have no effect on the structure. Of course the walls are crazy high, 18 or 20 feet. But surely cutting the bottom seven feet off of one panel wouldn’t hurt anyone.

Thus began operation shortcut. We had all kinds of worries, including, what the heck kind of metal is this, can it be cut without lasers and plasma torches, and will those 40-year-old nuts ever free themselves from their sister bolts?

As it turns out, it was a one-hour job. Or would have been if I’d remembered the right accessories the first time we drove down to do it, and if I hadn’t broken one of the said accessories on the second attempt.

Still, the cutting went well, the nuts and bolts gave way quickly under the power of our socket wrenches and skinny arms, and in no time I was able to gently lower a sheet of metal slowly into my hangar to reveal:

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My neighbor!

Of course, we had the proper blessing, and our work is largely reversible by bolting the section back into place and using some duct tape to seal the thin cut should either of us ever move away. In the mean time, we were able to bolt the panel we removed to one of Lisa’s naked walls (she needs an art intervention) where it is safe, won’t get lost, and won’t fall on anyone’s head.

And I wasn’t killed by a right-handed power tool.