Sporty’s Pilot Shop has been around as long as I can recall. As a student pilot in the early 1980s I can remember taking a break from my studies of aviation weather, cross country flight planning, and the FARs by thumbing through their full color mail order catalog; drooling at all the wonderful things that were out of my reach.
Leather flight jackets, pilot watches that cost more than my car, and those short boots airline pilots used to wear.
Of course they had practical things, too. Kneeboards, a folding navigation plotter, airspace memory cards, and little rotating plastic calculators to help you figure out the best runway to land on.
And they had mysterious things only airplane owners would need. Tow bars, oxygen systems, cowl plugs, and engine heaters. A back seat air conditioner?
I still get the Sporty’s catalog. And I still thumb through it when I need a mental break from more serious work. They also send me their newer Wright Brother’s Collection catalog, which is more gift oriented. Cool aviation décor and art, books, videos, clothing, and more. In the most recent edition this photo caught my eye:
The trio of props were called “Barnstormer Propellers.” According to the add copy, the handcrafted solid wood propellers are “authentic reproductions,” which if you think about it, is an oxymoron.
But naturally I was taken with the race flag prop.
I could totally see Tess, a.k.a. Race 53, sporting race flag prop tips. Of course, given Rio’s recent reaction to race-themed paint schemes, I didn’t hold out much hope that he’d agree. Still, I tore out the page to show it to him later.
To my surprise, when he looked at it, he was OK with it. He actually thought it would look good, as did his mother and our buddy Lisa. It then it fell to me to figure out how to make it happen. Thanks to a combination of a poor paint choice by a previous owner, and a poor choice of cleaning materials by us, we’ve actually had to repaint the prop tips once before. As I recall, it went badly.
But that’s a paint tale for another day.
The plan for this cosmetic speed mod was simple enough, mask off the tip, sparingly spray paint it white, somehow mask off white checks with some sort of tape, then spay over sparingly with black paint, and voilà!
Off to Home Depot we went. Or maybe it was Lowes. Anyway, after showing our driver’s licenses to prove we were old enough to buy one can of Rust-Oleum outdoor enamel matte white spray paint and one can of Rust-Oleum outdoor enamel matte black spray paint, Lisa and I stood in front of a towering edifice of rolls of painter’s tape in every width and length imaginable. “Too bad,” I said to Lisa, “that they don’t make this stuff in pre-cut squares.”
And then it occurred to me: Maybe they did. A quick Google search on my iPhone proved that an angel had just whispered in my ear: 3-M blue painter’s tape comes in a dizzying array of squares and rectangles. But what size of square did we need?
We agreed we’d need to be standing in front of the prop to figure that out.
The next week, after some approach-to-landing training for Lisa, she got out a pad of three-inch sticky notes and stuck them on the prop. It didn’t work out too well. For one thing, putting enough of them on to give a checkered flag look ate up a third of the prop. Too big. Next she cut them down to 2.5 inches, for a momma bear effect. Better, but not just right. At two and a quarter inches, we judged the size of the squares to be perfect.
Naturally, 2.25 inches is the only size of tape squares not made.
Back to the drawing board. Well, cutting board.
In the end, we decided that two inches was the ticket.
And standing in the hangar, I ordered the squares from Amazon. “They’ll be here Wednesday,” I told Lisa. Then thinking for a moment said, “Wanna get the white paint on now?”
“Sure,” said my wing woman, “it’ll give the white paint plenty of time to set before we do the black.”
So we covered every inch of glass on the plane with cleaning rags—as I said, we’ve had some bad experiences with spray paint in the past—and got to work.
We carefully calculated how far down the prop the race checkers should go (eight inches) then spent some time trying to figure out how to get the tape perfectly perpendicular to propeller. I then ran my finger back and forth over the edge of the tape to ensure it was down tightly for a sharp paint edge, and lightly attached several more strips of painter’s tape to protect the main body of the prop from over-spray.
Next, we closed the hangar doors down to a crack to let in light, but no wind. Lisa held up a large piece of cardboard behind the prop to protect the plane, and I starting shaking the can of Rust-Oleum outdoor enamel matte white paint for the required 60 seconds.
Then, using short, sweeping bursts, I got a lovely coat of smooth white paint over the tip of the propeller. I set the paint can down and pushed the hangar door open to let in more light. A cloud of floating Rust-Oleum outdoor enamel matte white paint particles was sucked out into the breeze like exhaled cigarette smoke. I inspected my paint job. Generally speaking, I’m a poor handyman, but everyone once and a while things work out for me perfectly.
This was not one of those times.
Almost at once, the paint began to run, forming a thick artery of paint on the smooth surface. I let out a choked wail and dashed for the roll of heavy blue paper shop towels that lives in the tool cabinet. Luckily, the prop being so smooth, the thick layer of paint wiped clean off with several strokes.
On the second try, hangar door cracked, paint shaken for sixty seconds, I painted just a kiss of paint onto the prop tip. Then we did the other side. After letting the hangar exhale paint smoke a second time, we inspected the tips. The white paint look grey and thin, but it wasn’t running. We kicked back and started a pair of cigars to let the paint dry, then hit the tips again, drank some whiskey to let the second coat set, then hit the tips a third time, and so forth.
Four light coats did the trick. The last phase was to remove the tape. Naturally I had visions of the tape pulling a large part of the paint on the prop off with it, but no, it came off perfectly clean.
So far, so good. How’d the blue tape squares and black paint work out? I don’t know. We haven’t done the second half of the job yet. I guess that will be next week’s Plane Tale.
See you then and here.